• 제목/요약/키워드: Operational Maintenance Cost

검색결과 110건 처리시간 0.028초

On determining a non-periodic preventive maintenance schedule using the failure rate threshold for a repairable system

  • Lee, Juhyun;Park, Jihyun;Ahn, Suneung
    • Smart Structures and Systems
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    • 제22권2호
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    • pp.151-159
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    • 2018
  • Maintenance activities are regarded as a key part of the repairable deteriorating system because they maintain the equipment in good condition. In practice, many maintenance policies are used in engineering fields to reduce unexpected failures and slow down the deterioration of the system. However, in traditional maintenance policies, maintenance activities have often been assumed to be performed at the same time interval, which may result in higher operational costs and more system failures. Thus, this study presents two non-periodic preventive maintenance (PM) policies for repairable deteriorating systems, employing the failure rate of the system as a conditional variable. In the proposed PM models, the failure rate of the system was restored via the failure rate reduction factors after imperfect PM activities. Operational costs were also considered, which increased along with the operating time of the system and the frequency of PM activities to reflect the deterioration process of the system. A numerical example was provided to illustrate the proposed PM policy. The results showed that PM activities performed at a low failure rate threshold slowed down the degradation of the system and thus extended the system lifetime. Moreover, when the operational cost was considered in the proposed maintenance scheme, the system replacement was more cost-effective than frequent PM activities in the severely degraded system.

한국형 헬기의 목표 운용가용도 달성을 위한 정비대충장비 최적 재고수준 결정 (The Optimal Inventory Level of the Maintenance Float to Achieve a Target Operational Availability of Korean-Made Helicopter)

  • 이상진;김성원
    • 경영과학
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    • 제24권2호
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    • pp.81-93
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    • 2007
  • Achieving a target operational availability is more economical and efficient than having many quantities of the weapon system, since the cost of weapon system becomes expensive. The intent of this study is twofold; first, we develop the simulation model to determine the optimal inventory level of the maintenance float while achieving a target operational availability of the Korean-made helicopter. The quantity decision model considers following factors such as a reliability. a turn around time(TAT). a protection level for inventory, and so on. Second, we analyze whether the existence of a lateral transshipment among bases and the reduction of TAT relate to an inventory level and the operational availability. The research result shows that both TAT and lateral transshipment have an effect on reducing the inventory level of the maintenance float and improving an operational availability.

가스터빈의 운전유지비 절감을 위한 고온부품의 운영방안에 관한 연구 - 사례중심으로 - (Study on Operational Plan of Hot Gas Parts for Cost Reduction of Gas Turbine with Cases Oriented)

  • 유원주;조지운
    • 대한안전경영과학회지
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    • 제11권1호
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    • pp.93-101
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    • 2009
  • The use of the gas turbine for power supply is increasing recently. Accordingly, the operation and maintenance cost of the gas turbine is gradually increasing and the various efforts to cut the cost are needed. For an operation and maintenance cost saving of the gas turbine, reductions of the new purchasing charge and the reproduction repair cost of the hot gas parts are required through more effective operation and life management methods for the hot gas parts. The hot gas parts are the main parts of the gas turbine and they are replaced with the periodic. In this research, efficient operation and life management methods for the hot gas parts were presented with the cases. The methods were analyzed and verified based on real data and the cases for improving a lifetime were utilized in the field.

효과적인 PM 업무를 위한 RCM분석대상 시스템의 선정 (The selection of RCM analysis system for efficient PM Tasks)

  • 김민호;송기태;백영구;이기서;윤화현
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 추계학술대회 논문집
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    • pp.784-791
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    • 2007
  • Most operational organization and railway authority which conduct scheduled maintenance(SM) have carried out the preventive maintenance(PM) based on the information provided from supplier and manufacturer of railway system. However these activities are far away from reality and low the efficiency, it is because an appropriate methods for system selection didn't take into account for improving maintenance efficiency. Therefore, the current SM tasks and maintenance activities lead to lots of spend on the cost and time. To solve the above problem, this thesis presents new approach methodology. This proposes the criteria for reliability centered maintenance(RCM) system selection through level of quantification of each parameter, i.e, frequency, severity and maintenance cost, etc. To do this, the field operation data and information of maintenance cost are essential. As applying this methodology, we can look forward to improving efficiency of PM/SM, and reducing cost.

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운용환경을 고려한 항공오일시험장비의 최적정비주기 설정 (Optimal Maintenance Cycle for Aviation Oil Testing Equipment under the Consideration of Operational Environment)

  • 김인석;정원
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제16권3호
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    • pp.224-230
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    • 2016
  • Purpose: Military maintenance involves corrective and preventive actions carried out to keep a system in or restore it to a predetermined condition. This research develops an optimal maintenance cycle for aviation oil testing equipment with acceptable reliability level and minimum maintenance cost. Methods: The optimal maintenance policy in this research aims to satisfy the desired reliability level at the lowest cost. We assume that the failure process of equipment follows the power law non-homogeneous Poisson process model and the maintenance system is a minimal repair policy. Estimation and other statistical procedures (trend test and goodness of fit test) are given for this model. Results: With time varying failure rate, we developed reliability-based maintenance cost optimization model. This model will reduce the ownership cost through adopting a proactive reliability focused maintenance system. Conclusion: Based on the analysis, it is recommended to increase the current maintenance cycle by three times which is 0.5 year to 1.5 years. Because of the system's built-in self-checking features, it is not expected to have any problems of preventative maintenance cycle.

운영유지 비용을 고려한 항공무기체계 레이다의 최적정비주기 설정 방안 (Optimal Maintenance Cycle Plan of Aerial Weapon System Radar Considering Maintenance Cost)

  • 탁정호;정원
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제18권2호
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    • pp.184-191
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    • 2018
  • Purpose: The purpose of this study is to propose a method to calculate the optimal preventive maintenance cycle of radar used in the aviation weapon system of ROKAF. Methods: A hybrid model is used to estimate the optimal preventive maintenance cycle in a system that can perform condition based predictive maintenance (CBPM) through continuous diagnosis. The failure data of the radars operating in the military were used to calculate the reliability. Results: According to the research results, the reliability threshold of the radar began to decrease after 5 flights, and decreased rapidly after 12 flights. Since the second check, costs have continued to decline. Conclusion: A method is proposed to determine the cycle of optimal preventive maintenance of radar within operational budget through modeling results between reliability limit and cost for radar. The results can be used to determine the optimal preventive maintenance cycle and frequency of various avionics equipment.

검교정이 필요한 무기체계 정비장비의 구매 대수 결정을 위한 대기행렬이론 연구 (A study on decision number of maintenance equipment with calibration for weapon system with Queueing Theory)

  • 박정호;이익도;박연경;김두정
    • 한국산학기술학회논문지
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    • 제18권10호
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    • pp.153-162
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    • 2017
  • 무기체계는 기술의 발달로 인하여 급속도로 발전하고 있다. 이러한 발전덕분에 과거 무기체계에서 보지 못했던 고가의 첨단 전자장비들이 포함된 무기체계가 등장하게 되었다. 더불어, 고도의 기술이 적용된 무기체계의 운영 및 유지보수를 위한 장비유지예산 또한 증가되고 있다. 그러나 장비유지예산은 장비자산대비 그 비율이 감소추세에 있어, 효율적인 무기체계 운영에 어려움이 초래되고 있다. 이처럼 고비용 환경이 되고 있는 국방경영 및 감소되고 있는 장비유지예산을 고려하는 연구가 필요하다. 본 연구는 무기체계를 운영 및 유지보수 하는데 필요한 정비장비에 초점을 두고 있다. 최신 무기체계는 계측장비와 같은 정비장비를 활용하여 무기체계의 정렬 및 검교정 절차를 수행 후, 적정한 무기 성능이 유효하다고 볼 수 있다. 이러한 계측장비는 주기적으로 업체 외주정비(검교정 절차)를 하여 계측장비 자체의 정렬 및 상태 이상 유무를 확인해야 한다. 일반적으로 계측장비는 신뢰성이 입증된 해외업체의 계측장비를 구매하게 되고, 이러한 계측장비는 주기적으로 해외 외주정비를 받을 수밖에 없게 된다. 즉, 정비장비가 해외 외주정비를 진행하는 동안, 해당 무기체계는 성능에 대해 신뢰할 수 없으며 불가용 상태라고 볼 수 있다. 본 연구의 목적은 정비장비의 해외 외주정비로 인해 발생하는 무기체계의 손실비용과 정비장비의 구매 비용을 비교하여, 적절한 정비장비의 구매 대수를 제시하고자 한다. 본 연구의 결과가 효율적 작전 수행 보장에 기여할 것으로 판단되며, 전력 공백 문제를 해결 가능한 방안이 될 것이다.

와이블 분포의 형상모수와 정비비용을 고려한 Hard Time 예방정비업무의 효용성에 관한 연구 (The Usefulness of Hard Time Task for Weapon System in Considering Shape Parameter of Weibull Life Time Distribution and Maintenance Cost)

  • 김만수;지웅기
    • 한국산학기술학회논문지
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    • 제17권1호
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    • pp.274-283
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    • 2016
  • 본 논문은 복잡해지는 군수분야에서 효율적이고 효과적인 예방정비업무 할당을 위해 Hard Time업무의 최적 주기산정 및 이를 통한 경제적 효용성을 분석하는데 연구 목적이 있다. 본 연구는 기존 연구에서 제시하는 예방정비 주기 선정방법의 한계점을 분석하였다. 또한 일반적인 Wearout 고장 특성을 설명하는 와이블 수명분포에서 다양한 형상모수 조건과 예방정비비용과 고장정비비용 조건을 가정한 시뮬레이션을 통해 가상의 시스템에 대한 정비활동을 모의하여 총 정비비용의 추의를 분석하였다.

A Method for Determining Appropriate Maintenance Intervals of Equipments in Thermal Power Stations

  • Nakamura, Masatoshi;Katafuchi, Tatsuro;Hatazaki, Hironori
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1998년도 제13차 학술회의논문집
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    • pp.312-317
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    • 1998
  • Reliable maintenance scheduling of main equipments is a crucial problem in thermal power stations in order to skirt overall losses of power generation resulted from severe failures of the equipments. A reasonable method was proposed to determine the maintenance scheduling of whole pump system in thermal power stations in order to reduce the maintenance cost by keeping the present avail-ability of the pump system throughout the operation. The dimensional reduction method was used to solve problems encountered due to few data which involved many operational factors in failure rate of pumps. The problem of bandlimited nature of data with time was solved by extrapolating future failures from presently available actual data with an aid of Weibull distribution. The results of the analysis identified the most suitable maintenance intervals of each pump type accordingly and hence reduce the cost of unnecessary maintenance with an acceptable range in the overall system availability.

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전투준비태세 및 유사장비 운용자료를 활용한 RAM 목표 값 설정방법에 관한 연구 (Establishing Method of RAM Objective Considering Combat Readiness and Field Data of Similarity Equipment)

  • 김경용;배석주
    • 산업경영시스템학회지
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    • 제32권3호
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    • pp.127-134
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    • 2009
  • RAM(Reliability, Availability, Maintainability) is important performance factor to keep combat readiness and optimize operational and maintenance cost of weapon systems. This paper discusses the method to establish RAM for combat readiness by using field failure data from similarity equipments. Operational availability is estimated from a binomial distribution function of user's operational conditions such as combat readiness preservation probability, operational rate, operational availability and total number of equipment. Reliability and maintainability is estimated from field failure data from similarity equipment to accomplish operational availability. The effectiveness of established RAM is verified through analysis of combat readiness preservation probability and mission reliability. A case study of weapon system illustrates the process of the proposed method.