• 제목/요약/키워드: One-side welding

검색결과 55건 처리시간 0.026초

후판 부분용입 다층용접의 잔류음력 및 파괴 해석 (Residual Stress and Fracture Analysis of Thick Plate for Partial Penetration Multi-pass Weldment)

  • 김석;심용래;배성인;송정일
    • Journal of Welding and Joining
    • /
    • 제19권6호
    • /
    • pp.636-642
    • /
    • 2001
  • Partial penetration welding joint defines the groove welds that applies the one side welding which does not use steel backing and both side welding without back gouging, that is, the partial penetration welding joint leaves an unwelded portion at the root of the welding area. In this study, we analyzed the residual stress and fracture on the thick metal plates that introduced the partial penetration welding method. As results of using above mentioned welding method, we could draw a conclusion that longitudinal stress and traverse stress occurred around the welding area was so minimal and did not affect any influence. We also performed the fracture behavior evaluation on the partial penetration multi-pass welding with 25.4mm thick plate by using theJ-integral, which finally led us the conclusion that the partial penetration multi -pass welding method is more applicable and effective in handling the root face with less than 6.35mm.

  • PDF

저온용 강재 단층 다층 용접부의 물성에 미치는 Mo의 영향 (Effect of Mo on the single/multiple pass SAW weld metal of low temperature material)

  • 성희준;구연백;김경주;최기영
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2007년 추계학술발표대회 개요집
    • /
    • pp.127-128
    • /
    • 2007
  • To investigate mechanical property on the low temperature plate weld metal, the two different plates of the same steel grade were welded and evaluated on the multiple pass welds and both side one run welds with different Mo contents welding consumables. The results are summarized as follows; 1) Welds made by no Mo containing wire showed very low impact values for type of material company. 2) Welds made by 0.25%Mo containing wire showed good impact value regardless of both side one run welds and multiple pass welds. 3) Welds made by 0.5%Mo containing wire showed good impact value for both side one run welds, while it was not acceptable value for multiple pass welds.

  • PDF

Ar/He 보호가스분위기에서 Al 5083 합금의 대전류 MIG 용접특성 (High Current MIG Welding of Al 5083 Alloy under Ar/He Mixed Gas Shielding)

  • 최영배;황인성;강문진;김동철
    • Journal of Welding and Joining
    • /
    • 제32권1호
    • /
    • pp.87-92
    • /
    • 2014
  • Recently, use of thick Al 5083 plate has increased in production of LNG storage tank. In general, multi-pass welding has been used to achieve sufficient penetration in thick plate welding. High current welding which enables high deposition and deep penetration is preferred in thick plate welding because the increase of number of pass increases manufacturing cost and formation of weld defect. In this study, welding characteristics according to various Ar/He shielding gas composition was investigated in high current MIG welding. The bead-on-plate welding and V groove welding were conducted on Al 5083 alloy with a thickness of .25 mm. The effect of shielding gas composition on bead shape was evaluated and proper shielding gas composition was proposed. Also arc stability was examined under selected shielding gas composition. One side-one pass welding experiments were conducted for V groove specimen with a thickness of 25 mm. Mechanical properties and hardness profiles were measured for the V groove specimens.

TMCP 고장력강 용접부의 부식도영 특성에 관한 연구 (A Study on Corrosion Fatigue Properties of Welded Joints for TMCP High Strength Steels)

  • 이택순;이휘원;김영철
    • 한국해양공학회지
    • /
    • 제10권3호
    • /
    • pp.14-23
    • /
    • 1996
  • The corrosion fatigue test were carried out to evaluate the fatigue characteristics of accelerated cooled (ACC) TMCP high tensile strength steels and weld joint with high heat input by one side one run submerged are welding. In this paper, the fatigue crack growth behaviors were investigated with the center crack tension specimen of base metal and heat affected zone in substitute sea water and air, respectively Main results obtained are sunnarized as follows: 1. The fatigue crack growth rates in sea water faster than those in air environment for the different heat input values, crack growth rate of base metal is very fast and effect of heat input is not remarkable. 2. In HAZ (82kJ/cm, 116kJ/cm), the crack branching phenomena were observed in both air and sea water environment, 3. In SEM observation, the corrosion effect on base metal was larger than that on HAZ in corrosion environment.

  • PDF

후판 편면 맞대기 용접을 위한 1 Pool-twin FCAW의 개발에 관한 연구 (A Study on the Development of 1 Pool-twin FCAW for One-side Butt Welding in Thick Plates)

  • 박금기;최우현;조상명
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
    • /
    • pp.33-35
    • /
    • 2004
  • 선박건조의 탑재공정에 있어서 용접장이 긴 후판 맞대기 용접에는 SAW가 대부분 적용되고 있지만 컨테이너 운반선의 UPPER DECK나 HATCH COAMING TOP PLATE 같은 경우 용접장이 짧고 작업공간이 협소하여 SAW가 적용되지 못하고 있다. (중략)

  • PDF

UBM이 단면 증착된 Si-Wafer에 대한 Pb-free 솔더의 무플럭스 젖음 특성 (The Fluxless Wetting Properties of UBM-Coated Si-Wafer to the Pb-Free Solders)

  • 홍순민;박재용;김문일;정재필;강춘식
    • Journal of Welding and Joining
    • /
    • 제18권6호
    • /
    • pp.74-82
    • /
    • 2000
  • The fluxless wetting properties of UBM-coated Si-wafer to the binary lead-free solders(Sn-Ag, Sn-Sb, Sjn-In, Sn0Bi) were estimated by wetting balance method. With the new wettability indices from the wetting curves of one side coated specimen, the wetting property estimation of UBM-coated Si-wafer was possible. For UBM of Si-chip, Au/Cu/Cr UBm was better than au/Ni/TI in the point of wetting time/ At general reflow process temperature, the wettability of high melting point solders(Sn-Sb, Sn-Ag) was better than that of low melting point one(Sn-Bi, Sn-In). The contact angle of the one side coated Si-plate to the solder could be calculated from the force balance equation by measuring the static state force and the tilt angle.

  • PDF

용접 작업 중 발생하는 유해물질의 영향 (An Effect of Harmful Materials During Welding Work)

  • 이경만;이철구
    • 한국공작기계학회논문집
    • /
    • 제17권1호
    • /
    • pp.43-49
    • /
    • 2008
  • This study is about an influence of harmful factors of welding fumes such as Fe, Mn, Cu, Zn to workers who inhales them in welding sites. The influence can be measured with the density of heavy metals in blood after welding. The main factors of the measurement are TWA, a density of welding fume, and a level of heavy metals. The results indicate that there is a positive effect of moving fans as a way of improving the condition in welding workplaces. While welding was done, TWA exceeded the level of Fe 40% and Zn 10% and the level of heavy metals in blood was below the standard for the workers who were under the experiment. Also when the wind was applied on the front side by a fan, the welding fume significantly reduced. It can be concluded that wearing protection gears with safety devices is one of important factors.

아크 용접에 적합하며 1차 측 보조회로를 사용하는 영전압-영전류 직류-직류 컨버터 (A Primary-Side-Assisted Zero-Voltage and Zero-Current Switching Full Bridge DC-DC Converter with Transformer Isolation for Arc Welding)

  • 전성집;조규형
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
    • /
    • 제49권10호
    • /
    • pp.683-692
    • /
    • 2000
  • A new primary-side-assisted zero-voltage and zero-current switching full bridge DC-DC converter with transformer isolation is proposed. The auxiliary circuit adopted to assist ZCS for the leading leg is composed of only one small transformer and two diodes. It has a simple and robust structure, and load current control capability even in short circuit conditions. Possibility of magnetic saturation due to asymmetricity of circuits or transient phenomena is greatly reduced, which is a very attractive feature in DC/DC converters with transformer isolation. The power rating of the auxiliary transformer is about 10% of that of the main transformer. Operation of a 12.5KW prototype designed for welding application was verified by experiments.

  • PDF