• 제목/요약/키워드: One step manufacturing process

검색결과 84건 처리시간 0.023초

재제조 산업을 위한 영상 검수 시스템 (Imaging Inspection Systems for the Remanufacturing Industry)

  • 염성관;신광성
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2021년도 추계학술대회
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    • pp.574-575
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    • 2021
  • 재제조(Re-manufacturing)는 제품의 수명이 다하여 폐기단계에 있는 사용 후 제품이나 부품을 회수하여 재처리 후 신제품 조립공정과 같은 재조립 과정을 거쳐 본래 가지고 있던 제품의 기능 및 성능을 회복하도록 하는 제조방법의 하나이다. 재재조 산업은 환경보호 측면 뿐만 아니라 경제적 측면 또한 중요하다. 산업전반의 성패는 제품에 대한 신뢰 및 가격 경쟁력에 달려있다. 제품 제조 공정에서 인건비를 줄이고 제품의 신뢰도를 향상시키기 위해 영상처리 시스템을 이용한다. 본 연구에서는 폐드럼을 재생하기 위해 전처리 단계인 재활용 여부 판단 단계 및 드럼을 재생한 후 출고직전 영상처리를 이용하여 사람의 육안으로 식별이 어려운 이물질 및 불량을 검출한다.

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산업용 접이식 자동문 안내레일에 작용하는 충격하중 완화를 위한 동역학적 해석 (Dynamic Analysis of Impact Force Alleviation of Industrial Folding-type Automatic Door on Guide Rail)

  • 윤성호;박종천
    • 한국기계가공학회지
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    • 제10권4호
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    • pp.16-21
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    • 2011
  • This paper described an analysis of dynamic mechanism for the industrial two-step folding automatic door using commercial software packages. Two modeling types of operating on the guide rail, the sliding one and the rolling, were adopted to investigate effects of impact force when the door ascends the guide rail. The magnitude of impact force was found very peaklike large over an initial duration of the door's moving up. The amount of damping coefficient for alleviating this shock was controlled to such a moderate degree that the operating conditions can be obtained for the purpose of design. Moreover the behavior of both dynamic stress and deformation were observed for acquirement of structural reliabilities of the combined guide rail and rolling mechanism. This research will be a very useful tool in the near future for the dynamic analysis of the multi-step folding automatic door.

TPE를 적용한 자동차 윈도우 모터커버의 개발 (Development of Automobile Windows Motor Cover by Thermoplastic Elastomer(TPE))

  • 조영태;고범용;이충호
    • 한국생산제조학회지
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    • 제19권6호
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    • pp.847-851
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    • 2010
  • It was attempted to develop an auto part by over molding injection mold that produces precision products in high productivity with use of an eco-friendly TPE substitute material for NBR. NBR is currently used in motor gear cover, one of the key parts in motor module for auto doors. Gear cover is composed of plastics and rubber mostly today, which requires a two (2) step process for production using two presses of different types. A hot press is used at this time for forming the rubber, which has drawback of requiring a rather long forming time of 400 seconds for one forming process. Even though this difficulty is overcome by reducing production time through employment of multi-cavity molds, time for forming process must be shortened for improvement of the productivity eventually, and the existing method of insert injection for products that have been formed with plastic material must be outgrown. In this point of view, over molding injection using TPE has a big advantage. Forming time is shortened to 54 seconds, and working the two (2) processes in series by one (1) press could solve the durability problem caused by deflection of the plastics, not to mention shortening the process time. Enhancement of productivity by almost 80% and improvement in the accuracy of the product could thus be achieved.

WWW를 이용한 제품정보의 공유 (Shoring STEP Data over Internet using WWW)

  • 최영;신하용;박명진;이종갑
    • 대한산업공학회지
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    • 제23권3호
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    • pp.597-608
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    • 1997
  • Life cycle product data is very important yet difficult to handle for manufacturing companies. Shoring and exchanging product data over world-wide-web is a part of key technology to implement PDM or CALS. STEP is widely accepted as a standard to represent the life-cycle product model data. Described in this paper is a web browser plug-in that can graphically display and explore product data represented by STEP over internet. By the use of the plug-in (named "npSTEP"), a product model data stored in STEP format on a web server can be displayed on a commonly used web client (browser), such as Netscape navigator, without any format conversion process. Furthermore one can explore the components or attributes of the product model data in hierarchical manner.

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MEMS 적용을 위한 폴리실리콘 CMP에서 디싱 감소에 대한 연구 (Dishing Reduction on Polysilicon CMP for MEMS Application)

  • 박성민;정해도
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2006년도 추계학술대회 논문집 Vol.19
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    • pp.376-377
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    • 2006
  • Chemical Mechanical Planarization (CMP) has emerged as an enabling technology for the manufacturing of multi-level metal interconnects used in high-density Integrated Circuits (IC). Recently, multi-level structures have been also widely used m the MEMS device such as micro engines, pressure sensors, micromechanical fluid pumps, micro mirrors and micro lenses. Especially, among the thin films available in IC technologies, polysilicon has probably found the widest range of uses in silicon technology based MEMS. This paper presents the characteristic of polysilicon CMP for multi-level MEMS structures. Two-step CMP process verifies that is possible to decrease dishing amount with two type of slurries characteristics. This approach is attractive because two-step CMP process can be decreased dishing amount considerably more then just one CMP process.

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옹기장인의 옹기제작기술과 전통지식 (Techniques and Traditional Knowledge of the Korean Onggi Potter)

  • 김재호
    • 헤리티지:역사와 과학
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    • 제48권2호
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    • pp.142-157
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    • 2015
  • 이 연구는 옹기장인들의 옹기제작기술을 전통지식이라는 관점에서 접근한 것으로 구체적인 옹기제작기술 속에 전통지식들이 어떻게 내재되어 있는지를 살핀 것이다. 특히 옹기제작 관련 전통지식들이 어떤 범주들로 구성되어 있으며 제작기술과의 관계에서 어떤 양상을 띠는가 하는 점들에 주목한다. 옹기제작 과정은 크게 재료의 준비, 기물의 성형, 소성 단계로 나누어지는데, 매 단계마다 고유한 전통지식들이 존재한다. 먼저 재료준비 단계에서는 각종 흙에 대한 지식들이 주를 이룬다. 흙의 색깔과 성질, 좋은 옹기흙의 지역 분포에 대한 정보, 옹기 제작에 적합한 것으로 흙을 재조정하는 기술 등이다. 그리고 두 번째의 기물 성형단계에서는 물레의 구조와 형태, 흙을 쌓아올리는 데 필요한 기술, 각종 도구를 사용하는 방법, 완성된 형태의 옹기를 건조하는 기술 등이 주를 이룬다. 마지막으로 소성 단계에서는 가마에 대한 지식과 가마 제작 기술, 가마 내 옹기를 쟁이는 기술, 화목에 대한 지식과 불 때는 기술, 불의 종류 등이 주를 이룬다. 이들 지식들은 각각 별개로 존재하지 않고 상호 밀접한 관련을 맺고 있다. 이는 어느 한 과정이 잘못되어도 완전한 옹기의 생산이 어려워지기 때문이다. 지식의 내용을 중심으로 볼 때 이들은 재질 색상 형태 분포양상 용융점 강도 물리적 성질 등과 같은 과학적 범주에 속하는 것들이 많다. 하지만 이들 지식들은 공식적 제도교육과정을 통해 얻은 것들이라기보다는 비공식적인 도제교육을 통한 오랜 경험속에서 터득한 것들이 대부분이다. 그리고 지식의 체계는 쉽게 드러나지 않는데, 주로 민속과학(ethnoscience)적 분류와 범주 속에서 이해될 수 있는 것들이 대부분이다. 이들 지식들은 유네스코 세계무형문화유산의 개념으로 보면 '자연 및 우주에 관한 지식'범주에 속한다. 이와는 달리 신체와 사용 도구, 그리고 제작하고자 하는 기물을 일체화시켜 내는 것으로 '신체기술(body techniques)'이라 부를 수 있는 것들도 있다. 이에 대해서는 옹기장인들 스스로도 설명하는 데 어려움을 가지며, 그들이 굳이 설명을 하더라도 해당분야에 대한 경험과 식견이 없는 한 이해가 쉽지 않다. 이러한 지식들은 습득 및 전승방식에 따라 구분해보면,'옹기 장인의 일반적 지식'과 '특정 옹기 장인만이 갖춘 고유한 지식'들로 구분할 수 있다. 그리고 지식이 갖는 축적된 시간의 깊이에 따라 '역사가 긴 지식'과 '최근에 만들어진 지식'등이 있을 수 있다. 옹기제작과정에서 드러난 옹기 장인들의 기술과 전통지식은 재료의 준비과정에서부터 최종 완성품이 만들어지기까지의 전 과정에서 수많은 범주와 층위의 기술들이 긴밀하게 연계되어 있다. 이러한 양상은 '기술의 사슬(techniques chain)'이라고 할 만하다. 이때의 기술은 반드시 자연과학적 범주의 기술(techniques)만을 의미하는 것은 아니며, 솜씨(skill)를 비롯하여 장인들 스스로도 의식하기 어려운 습관적 행위들까지를 포함하는 다양한 층위의 기술과 지식들이라고 할 수 있다.

금형 가공용 지식기반 CAM 시스템의 개발에 관한연구 (1) -특징 형상 모델링 및 짓기 베이스화에 관하여 - (A Study on the Development of Knowldege-based Computer Aided Manufacturing System for Mold Manufacturing(1) -On the modelling of feature based model and database processing with knowledge-)

  • 정재현
    • Journal of Advanced Marine Engineering and Technology
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    • 제23권5호
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    • pp.622-629
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    • 1999
  • This paper presents the development of an interactive knowledge-based CAM system for design-ing and manufacturing the mold. The system is composed of two functional parts. One is the geo-metric modeller that uses the feature-based models. The models include base plate step, hole, pocket, boss and slot, These are designed by interactive user interface. The other is the expert sys-tem module with inference engine and knowledge database of workpiece material tools manufac-turing machines process an working conditions. With two parts the final mold shape is generated with manufacturing information for effective production.

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셀 레벨에서의 OPTICS 기반 특질 추출을 이용한 칩 품질 예측 (A Prediction of Chip Quality using OPTICS (Ordering Points to Identify the Clustering Structure)-based Feature Extraction at the Cell Level)

  • 김기현;백준걸
    • 대한산업공학회지
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    • 제40권3호
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    • pp.257-266
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    • 2014
  • The semiconductor manufacturing industry is managed by a number of parameters from the FAB which is the initial step of production to package test which is the final step of production. Various methods for prediction for the quality and yield are required to reduce the production costs caused by a complicated manufacturing process. In order to increase the accuracy of quality prediction, we have to extract the significant features from the large amount of data. In this study, we propose the method for extracting feature from the cell level data of probe test process using OPTICS which is one of the density-based clustering to improve the prediction accuracy of the quality of the assembled chips that will be placed in a package test. Two features extracted by using OPTICS are used as input variables of quality prediction model because of having position information of the cell defect. The package test progress for chips classified to the correct quality grade by performing the improved prediction method is expected to bring the effect of reducing production costs.

원호 형상을 가지는 분말자석 단조성형공정에서의 예비성형체 설계 (Preform Design for the Sinter-forging Process of Arc-shaped Powdered Magnets)

  • 김승호;이충호;허훈
    • 소성∙가공
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    • 제8권2호
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    • pp.135-142
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    • 1999
  • Tube Process(TP) is one of the processes to produce permanent magnets. Advantage claimed for this process is that it can accmplish both densification and anisotropication in one step forming. This process is distinguished from other processes since it uses deformable tube for densification of powder magnets. TP has, however, difficulties in manufacturing permanent magnets from Nd-Fe-B green powder due to folding resulted from large height reduction and localized densification. Therefore, an adequate preform is necessary to reduce folding resulted from large height reduction and localized densification. Therefore, an adequate preform is necessary to reduce folding, lead magnets into almost desired final shape and get uniform densification. In this paper, preform design for TP is carried out without a deformable tube to investigate the behaviour of magnet sinter-forging. Preform design is accomplished to increase the effective magnet area with a near net shape and uniform densification.

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Steel processing effects on crash performance of vehicle safety related applications

  • Doruk, Emre
    • Steel and Composite Structures
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    • 제24권3호
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    • pp.351-358
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    • 2017
  • Due to the increasing competition, automotive manufacturers have to manufacture highly safe and light vehicles. The parts which make up the body of the vehicle and absorb the energy in case of a crash, are usually manufactured with sheet metal forming methods such as deep drawing, bending, trimming and spinning. The part may get thinner, thicker, folded, teared, wrinkled and spring back based on the manufacturing conditions during manufacturing and the type of application methods. Transferring these effects which originate from the forming process to the crash simulations that are performed for vehicle safety simulations, makes accurate and reliable results possible. As a part of this study, firstly, the one-step and incremental sheet metal forming analysis (deep drawing + trimming + spring back) of vehicle front bumper beam and crash boxes were conducted. Then, crash performances for cases with and without the effects of sheet metal forming were assessed in the crash analysis of vehicle front bumper beam and crash box. It was detected that the parts absorbed 12.89% more energy in total in cases where the effect of the forming process was included. It was revealed that forming history has a significant effect on the crash performance of the vehicle parts.