• Transactions of the Korean Society of Machine Tool Engineers
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• v.18 no.1
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• pp.36-41
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• 2009

This paper presents the development of a micro punching system with modified cymbal mechanism. To realize the micro punching, we introduced the hybrid system with a macro moving part and micro punching part. The macro moving part consists of a ball screw, a linear guide and the micro step motor and micro punching part includes the PZT actuators and displacement amplification device with modified cymbal mechanism. The PZT actuator is capable of producing very large force, but they provide only limited displacements which are several micro meters. Thus the displacement amplification device is necessary to make those actuators more efficient and useful. For this purpose, a cymbal mechanism in series is proposed. The finite element method was used to design the cymbal mechanism and to analyze the mode shape of the one. The displacement and mode shape error between the FEM results and experiments are within 10%. A considerable design effort has been focused on optimizing the flexure hinge to increase the output displacement and punching force.

• Wind and Structures
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• v.17 no.3
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• pp.263-274
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• 2013

A numerical technique for fluid-structure interaction, which is based on the finite element method (FEM) and computational fluid dynamics (CFD), was developed for application to an industrial chimney equipped with a pendulum tuned mass damper (TMD). In order to solve the structural problem, a one-dimensional beam model (Navier-Bernoulli) was considered and, for the dynamical problem, the standard second-order Newmark method was used. Navier-Stokes equations for incompressible flow are solved in several horizontal planes to determine the pressure in the boundary of the corresponding cross-section of the chimney. Forces per unit length were obtained by integrating the pressure and are introduced in the structure using standard FEM interpolation techniques. For the fluid problem, a fractional step scheme based on a second order pressure splitting has been used. In each fluid plane, the displacements have been taken into account considering an Arbitrary Lagrangian Eulerian approach. The stabilization of convection and diffusion terms is achieved by means of quasi-static orthogonal subscales. For each period of time, the fluid problem was solved and the geometry of the mesh of each fluid plane is updated according to the structure displacements. Using this technique, along-wind and across-wind effects have been properly explained. The method was applied to an industrial chimney in three scenarios (with or without TMD and for different damping values) and for two wind speeds, showing different responses.

• Wind and Structures
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• v.14 no.5
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• pp.465-480
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• 2011

In this paper, a stabilized large eddy simulation technique is developed to predict turbulent flow with high Reynolds number. Streamline Upwind Petrov-Galerkin (SUPG) stabilized method and three-step technique are both implemented for the finite element formulation of Smagorinsky sub-grid scale (SGS) model. Temporal discretization is performed using three-step technique with viscous term treated implicitly. And the pressure is computed from Poisson equation derived from the incompressible condition. Then two numerical examples of turbulent flow with high Reynolds number are discussed. One is lid driven flow at Re = $10^5$ in a triangular cavity, the other is turbulent flow past a square cylinder at Re = 22000. Results show that the present technique can effectively suppress the instabilities of turbulent flow caused by traditional FEM and well predict the unsteady flow even with coarse mesh.

• Proceedings of the KIEE Conference
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• 1996.07a
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• pp.139-141
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• 1996

The switched reluctance motors(SRM) are simple and robust in structure. Because the wide range of power and speed, their application field is increasing. In order to design the motors and to evaluate the performance of them properly, an accurate study about the analysis of motor characteristics is required. In this paper, for the analysis of SRM characteristics, the finite element method which is based on the solution of combined equations both the electromagnetic field equations and the circuit equations of stator is adopted. The analysis model is to he assumed two-dimensional and the nonlinear property of magnetic materials is considered by Newton-Raphson method. To verify the usefulness of the proposed algorithm, commercial SRM is chosen and simulated. The computed torques obtained by Maxwell Stress Tensor are compared with the experimental data and it is found that they are in good agreement. By applying the proposed algorithm to two cases, currents of stator and torques at every angular positions of rotor are obtained step by step. Comparing them, one can recognize that torque ripple of SRM can he improved by controlling the switching sequences of driving circuits.

• Journal of the korean Society of Automotive Engineers
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• v.14 no.1
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• pp.25-37
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• 1992

Interior noise in a car is known to have an important influence on product acceptability. This noise is closely correlated with structural-acoustic vibration. When considering noise problem, the structural-acoustic relation of a vehicle cabin model needs to be identified. However, it is very difficult to get the modal parameters of this kind of cabin structure composed of thin plates: because it not only can be excited by the acoustic vibration of cavity, but also tends to have decoupling effects of one plate from another. In order to obtain modal parameters more precisely, various excitation techniques, i.e. impact, pure random, burst random, and swept sine testing are applied for the first step. In the case of the cabin model, impact and swept sine testing show good results. Next, the determination of the excitation point by trial- and-error and the accurate measurements of FRF's are performed with these methods. The modal parameter extraction is carried out for the final step. This paper proposes a new approach to find the modal parameters more reliably in the case of high decoupling effects. That is, the convergence of MIF and MCF in each panel, which provide some criteria for the validity of the obtained modal parameters, is observed. And from those results, the pretty accurate modal parameters can be determined. A comparative assessment between the modal testing and the FEM is also performed.

• Proceedings of the KIEE Conference
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• 1996.11a
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• pp.425-427
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• 1996

New fabrication technique was developed to make three dimensional silicon microstructure with five fold vertical steps through entire wafer thickness. Each step is pre-defined on multiply stacked thermal oxide and silicon nitride (O/N) layers by photolithographies. Multi-stepped silicon microstructure is formed by anisotropic etch in aqueous KOH solution with the patterned nitride film as masking layer. Fabricated microstructure consists of four $16{\mu}m$ thick flexural spring beams, $290{\mu}m$ thick proof mass, mesas for overrange stop with $10{\mu}m$ height from the surface of the proof mass, and the other mesas and V grooves used for assembling this structure to the packaging frame of pendulous servo accelerometer. Using the numerical finite element method (FEM) simulator: ABAQUS, mechanical characteristics of the fabricated microstructure by the developed technique was compared with those of the same structure processed by one step silicon bulk etch followed by oxidation and patterning the etched region.

• Proceedings of the KIEE Conference
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• 2002.07b
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• pp.867-869
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• 2002

A method for the time step analysis of single phase induction motors is proposed. The unknown variables in differential equations are the currents flowing through rotor bars. They are coupled with the distributed magnetic flux densities in the airgap instead of inductance matrix while applying Kirchhoff's and Faraday's induction laws. Two patterns for magnetic flux densities are necessary. One is given by ideal stator winding distribution. the other is produced by currents flowing a rotor bar with unit magnitude and is calculated by FEM. Formulated set of equations are solved for a simple three phase and single phase example model and the resultant speed torque curve is shown in this paper.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.10a
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• pp.132-136
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• 2009

The importance and interests for saving of energy and cost in industry has been steadily grown up. Therefore, process optimization to reduce the processing step and energy is one of the most important things. The micro-alloyed steel of which post-heat-treatment is not necessary, has attractive points for high strength materials. However, for the application of non-heat-treated steel to structural parts, it is necessary to confirm the reliability of mechanical properties. In order to estimate mechanical properties. The microstructure, hardness, tensile strength, compressive strength and tensile fatigue strength of micro-alloyed steel having 900MPa tensile strength has been investigated.

• Transactions of the Korean Society of Automotive Engineers
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• v.5 no.4
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• pp.207-218
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• 1997

A new blank design method is introduced to predict the blank shape and the strain distribution in the sheet metal forming process. This method deals with only one step from the final shape to the initial blank using the ideal forming theory. Based on this theory, a three-dimensional membrane finite element code has been developed to design an initial blank in the sheet metal forming process. In this paper, the designs of initial blanks for forming a cylindrical cup, a rectangular cup, and a front fender are presented as examples. Also, it compares the two shapes, the target shape with the shape which is deformed from the initial blank using the FEM analysis code. The results illustrate the information that this direct design code is useful in the preliminary design state.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2001.11b
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• pp.665-670
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• 2001

The purpose of this paper is to verify a finite element model of an automotive exhaust system using Modal testing. In general, a lot of finite element models are used in initial design step of automotive development. One of them is a finite element model of an exhaust system. Verification on the finite element model of an automotive exhaust system is indispensable. In this paper, a finite element analysis on the exhaust system using MSC/NASTRAN is carried out, and the results are compared with those obtained by modal testing. By comparing MAC values of the analytical modes with the experimental modes, the finite element model of the automotive exhaust system is verified.