• Title/Summary/Keyword: On-machine inspection

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Development of Touch Probe Collision Avoidance Algorithm for OMM Using Offset Surface and Dynamic Error Compensation (OMM 에서 Offset Surface 를 이용한 접촉식 Probe 의 충돌회피 알고리즘 개발 및 동적 에러 보정)

  • 정석현;김동우;조명우;서태일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.323-326
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    • 2004
  • In this study, the inspection path which is considered to free collision is generated by offset surface. When the inspection is executed, the consideration of machine dynamic error increases a precision. Dynamic error is measured on CNC machine bed changing of weight work price. Offset surface is safety space about collision. Because the danger of probe-collision is excluded in Offset surface, it is possible to rapid feed of probe and reduced inspection time. The Program which is possible to simulate using CAIP and is confirmed through actual experiment.

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Detection of Object Images for Automatic Inspection based on Machine Vision (머쉰비전기반 자동검사를 위한 대상 이미지 검출)

  • Hong, Seung-woo;Hong, Seung-beom;Lee, Kyou-ho
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2019.05a
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    • pp.211-213
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    • 2019
  • This paper proposes an image detection method, which can detect images regardless of the location and the direction of an image, required for automatic inspection based on machine vision technologies. A cable harness is considered in this paper as an inspection object, and implementation results of a technology of being applicable to a real cable harness production process is presented.

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Development of Vehicle Sealing Inspection System Using Geometry Matching Method (형상 매칭법을 이용한 비이클 실링 검사 시스템 개발)

  • Lee, Jung-Ho;Park, Chan-Hee;Seo, Young-Soo;Lee, Hyung-Soo;Kim, Han-Joo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.150-155
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    • 2013
  • This work present a new method of sealing inspection system for vehicle in which foam rubber materials are used for sealing the vehicle parts. This system is composed from a devices comprising non-contact and real-time scanning on visual inspection in machine parts. We have been investigated qualitative factors that influenced on sealing system of vehicle structure which flexibly attenuated vibration and plenty of foam rubber materials having elastic property. However, there are different factors which still depended on outdated technique (personnel subjective judgment) in the performance inspection of rubber parts, specially for cross section inspection. Through a newly developed inspection system which recently applied for the production line, we successfully achieved more effective results of matching rate by about 80 % in the sealing performance inspection with 0.7% to 1.4% in the repeated errors. These are resulted from non-contacted response by CCD camera and vision program using geometry matching method. We expect that this system may be widely applied in the strict inspection parts of more diverse cross-section in future.

Development of a machine vision system for automotive part car seat frame inspection (자동차 부품 카시트 프레임 검사를 위한 머신비전 개발)

  • Andres, Nelson S.;Jang, Bong-Choon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.4
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    • pp.1559-1564
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    • 2011
  • This study presents the development of a machine vision inspection system(MVIS) purposely for car seat frames as an alternative for human inspection. The proposed MVIS is designed to meet the demands, features and specifications of car seat frame manufacturing companies in striving for increased throughput of better quality. This computer-based MVIS is designed to perform quality measures by detecting holes, nuts and welding spots on every car seat frame in real time. In this study, the NI Vision Builder software for Automatic Inspection was used as a solution in configuring the aimed quality measurements. The techniques for visual inspection are optimized through qualitative analysis and simulation of human tolerance on inspecting car seat frames. Furthermore, this study exemplifies the incorporation of the optimized vision inspection environment to the pre-inspection and post-inspection subsystems. The system built on this proposed MVIS for car seat frames has successfully found the possible detections.

Design and Implementation of an On-the-Machine Measuring and Inspection Module (NC 공작기계상에서의 측정 및 검사모듈의 설계와 구현)

  • 김경돈;정성종
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.4
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    • pp.91-97
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    • 1998
  • Design methodology of Interactive Measuring Part Program Generating Tools(IMPPGT) realized on the FANUC 15MA using touch trigger probes and interactive macro functions of the CNC was described in this paper. Measuring G codes were designed according to geometric form, precision attributes, relations between parts, datum hierarchies, and relevant technological data by using measuring arguments. Menu driven measuring and inspection functions of the IMPPGT were studied and implemented on the CNC through the macro executor and ROM writer. Using the developed measuring G code system on the machine tool, untended measurement and inspection operation was able to be realized in precision FMS lines.

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A study on the measurement of rotary table error with 5-axis CNC machine (5축CNC공작기계의 회전테이블 오차 측정에 관한 연구)

  • SUH, S.H.;JUNG, S.Y.;LEE, E.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.84-92
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    • 1997
  • The purpose of this study is to develop a geometric error model and path compensation algorithm for rotating axes of the 5-axis machine tools, by a method to calibrate a rotary table using one master ball and three LVDTs. It was developed a new methodology to measure 3 translation errors of the rotary table and with a compensation procedure for setup errors of the master ball. The method is experimentally verified using a ball-table and on-machine inspection method. The results showed that the geometric error models with the path compensation strategy can be practically used as a means for improving the accuracy of the machine tools with rotary table.

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A Study on the development of Automated Optical Glass Inspection System (광학용 유리자동검사기 개발에 관한 연구)

  • 구마끼
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.82-87
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    • 1998
  • Laser printer, faximile and copy machine are a few examples of OA(office automation) system. In such a system, the reflecting mirror has been employed for transmitting a target image to optical device. Therefore, to develope a good quality of optical system, the quality control of optical mirror was required. In recent years, considerable efforts have been directed toward the development of automated optical glass inspection system because the inspection is eye-fatigue and monotonous job for humans to perform. In this paper, we propose a inspection system applying algorithm of image processing for detecting defects of optical glass such as pinhole, scratch. From the experiments, the proposed inspection system shows reliable results.

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Development of integrated Rule-based CAPP system for Mold Manufacturing and Inspection (금형가공 및 측정을 위한 통합 Rule-based CAPP 시스템 개발)

  • 윤길상;최진화;조명우;이홍희;서태일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1235-1238
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    • 2003
  • A rule-based CAPP(computer aided process planning) system is proposed in this research to develop integrated manufacturing process of machining and inspection using OMM(On-Machine Measurement) device. Generally workpiece composed of many primitive form features. This features are determined optimum inspection sequence by analyzing the feature information such as features-relationship, probe approach direction and etc. Proposed paper is more efficient method of CAIP(computer aided inspection planning) considered machining process

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A Study on the Optimal Probe Path Generation for Sculptured Surface Inspection Using the Coordinate Measuring Machine (3차원 측정기를 이용한 자유곡면 측정시 최적의 경로 결정에 관한 연구)

  • Cho, Myung-Wo;Yi, Seung-Jong;Kim, Moon-Ki
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.10
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    • pp.121-129
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    • 1995
  • The objective of this research is to develop an effective inspection planning strategy for sculptured surfaces by using 3-dimensional Coordinate Measuring Machine (CMM). First, the CAD/CAM database is generated by using the Bezier surface patch mathod and variable cutter step size approach for design and machining of the workpiece model. Then, optimum measuring point locations are determained based on the mean curvature analysis to obtain more effective inspection results for the given sample numbers. An optimal probe sequence generation method is proposed by implementing the Traveling Salesperson (TSP) algorithm and new guide point selection methods are suggested based on the concepts of the variable distance between the first and second guide points. Finally, simulation study and experimental work show the effectiveness of the proposed strategy.

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LED Die Bonder Inspection System Using Integrated Machine Visions (Integrated Machine Vision을 이용한 LED Die Bonder 검사시스템)

  • Cho, Yong-Kyu;Ha, Seok-Jae;Kim, Jong-Su;Cho, Myeong-Woo;Choi, Won-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.6
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    • pp.2624-2630
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    • 2013
  • In LED chip packaging, die bonding is a very important process which fixes the LED chip on the lead flame to provide enough strength for the next process. During the process, inspection processes are very important to detect exact locations of dispensed epoxy dots and to determine bonding status of dies whether they are lies at exact positions with sufficient bonding strength. In this study, a useful machine vision based inspection system is proposed for the LED die bonder. In the proposed system, 2 cameras are used for epoxy dot position detection and 2 cameras are sued for die attaching status determination. New vision processing algorithm is proposed, and its efficiency is verified through required field experiments. Measured position error is less than $X:-29{\mu}m$, $Y:-32{\mu}m$ and rotation error:$3^{\circ}$ using proposed vision algorithm. It is concluded that the proposed machine vision based inspection system can be successfully implemented on the developed die bonding system.