• Title/Summary/Keyword: On Line Maintenance

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Literature Review of Machine Condition Monitoring with Oil Sensors -Types of Sensors and Their Functions (윤활유 분석 센서를 통한 기계상태진단의 문헌적 고찰 (윤활유 센서의 종류와 기능))

  • Hong, Sung-Ho
    • Tribology and Lubricants
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    • v.36 no.6
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    • pp.297-306
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    • 2020
  • This paper reviews studies on the types and functions of oil sensors used for machine condition monitoring. Machine condition monitoring is essential for maintaining the reliability of machines and can help avoid catastrophic failures while ensuring the safety and longevity of operation. Machine condition monitoring involves several components, such as compliance monitoring, structural monitoring, thermography, non-destructive testing, and noise and vibration monitoring. Real-time monitoring with oil analysis is also utilized in various industries, such as manufacturing, aerospace, and power plants. The three main methods of oil analysis are off-line, in-line, and on-line techniques. The on-line method is the most popular among these three because it reduces human error during oil sampling, prevents incipient machine failure, reduces the total maintenance cost, and does not need complicated setup or skilled analysts. This method has two advantages over the other two monitoring methods. First, fault conditions can be noticed at the early stages via detection of wear particles using wear particle sensors; therefore, it provides early warning in the failure process. Second, it is convenient and effective for diagnosing data regardless of the measurement time. Real-time condition monitoring with oil analysis uses various oil sensors to diagnose the machine and oil statuses; further, integrated oil sensors can be used to measure several properties simultaneously.

A systematic method from influence line identification to damage detection: Application to RC bridges

  • Chen, Zhiwei;Yang, Weibiao;Li, Jun;Cheng, Qifeng;Cai, Qinlin
    • Computers and Concrete
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    • v.20 no.5
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    • pp.563-572
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    • 2017
  • Ordinary reinforced concrete (RC) and prestressed concrete bridges are two popular and typical types of short- and medium-span bridges that accounts for the vast majority of all existing bridges. The cost of maintaining, repairing or replacing degraded existing RC bridges is immense. Detecting the abnormality of RC bridges at an early stage and taking the protective measures in advance are effective ways to improve maintenance practices and reduce the maintenance cost. This study proposes a systematic method from influence line (IL) identification to damage detection with applications to RC bridges. An IL identification method which integrates the cubic B-spline function with Tikhonov regularization is first proposed based on the vehicle information and the corresponding moving vehicle induced bridge response time history. Subsequently, IL change is defined as a damage index for bridge damage detection, and information fusion technique that synthesizes ILs of multiple locations/sensors is used to improve the efficiency and accuracy of damage localization. Finally, the feasibility of the proposed systematic method is verified through experimental tests on a three-span continuous RC beam. The comparison suggests that the identified ILs can well match with the baseline ILs, and it demonstrates that the proposed IL identification method has a high accuracy and a great potential in engineering applications. Results in this case indicate that deflection ILs are superior than strain ILs for damage detection of RC beams, and the performance of damage localization can be significantly improved with the information fusion of multiple ILs.

A study on advanced EMU's development by upgrading core equipment (전동차 핵심장치를 업그레이드한 차세대전동차 개발)

  • Kim, Young-Kyu;Park, Se-Young;Kim, Kwan-Soo;Song, Jeong-Hun;Cho, Seong-Kun;Lee, Han-Min
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1364-1371
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    • 2011
  • Advanced EMU completed a production of test train, composed of 6 cars, after 5 years of development process, and it is currently under the process of integrated test and evaluation to inspect performance of car system, efficiency of transport, safety, punctuality, energy efficiency in accordance with urban railways act at Daebul test line. Advanced EMU was produced under consideration of transportation capacity, maintainability, reliability, energy saving, convenience of passengers, and traffic-vulnerables, so it has an epochal difference from former EMU system. And advanced EMU assures operation management from manager's perspective and efficiency of maintenance for practicalization of car and individual equipment. This paper introduces each major equipment of advanced EMU which is based on many years of experience of management and maintenance.

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Research about Expansion Joint of Continuous Welded Rail on Reset (장대레일 신축이음매 재설정에 관한 연구)

  • Min, Jun-Ho;Lee, Chang-Hun;Ryu, Jae-Kwang;Kim, Hyo-San
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2129-2134
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    • 2011
  • This research increases efficiency of track-maintenance repair and cuts maintenance cost with relocating Continuous Welded Rail how to set up install criteria by comprehension analysis through an on-the-spot survey and track measurement about installing place at expansion joint of Continuous Welded Rail. This scope of this research is 427 places installed at Line No.1~4, Seoulmetro. We take a field study and select two spots. So we survey wheel-load, cross-load and railbed cross-resistance and suggest install criteria of expansion joint of Continuous Welded Rail through investigation and analysis of track facilities about neighboring section of expansion joint.

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Intelligent distribution equipment based distribution management system for fauIt prediction (고장예지를 위한 지능형기기 기반 배전운영시스템)

  • Lee, Hak-Ju;Kim, Ju-Yong;Chu, Cheol-Min;Kim, Joon-Eel
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2009.10a
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    • pp.223-226
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    • 2009
  • Various database and analysis system has been used for the cost effective maintenance of distribution facility but it is not effective because of the lack of interconnection among these systems. In order to overcome this problem this paper proposes reliability centered maintenance system based on the on-line monitoring of distribution system through intelligent distribution equipment. This system is made by the interconnection of distribution automation system, asset management system, failure analysis system and failure mode effect analysis system.

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Comparison of Return current by the Earth type in the Electrical railway system (전기철도시스템의 접지 유형에 따른 귀선 전류 비교)

  • Lee, Gil-Lo;Kim, Yong-Kyu;Baek, Jong-Hyun;Ryu, Chang-Keun
    • Proceedings of the KIEE Conference
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    • 2005.10b
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    • pp.53-55
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    • 2005
  • In electrical railway system, power supplied to electrical locomotive by catenary is returned to sub-station on track. The current returned to sub-station on track is return current, which is an essential factor for the safety of the wayside electrical equipment and maintenance staff. Therefore, earth system acts an important role to protect wayside electrical equipment and maintenance staff against return current. In general, individual earth system protects partially the electrical railway system, but common earth system does the whole electrical railway system and minimizes the flow of return current. In this paper, we are compared the effect of return current according to earth type by actual measurement in existing electrical railway system. The measurement was conducted at Shinchungju sub~station in high speed trains, and Guro sub-station, which is electrified section in classical line.

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The Reduction of Structure-borne Noise in an Elevated Station(Changdong Station) of Seoul Metro Line No. $1\sim4$ (서울메트로 $1\sim4$호선 고가역(창동역) 고체소음 저감 사례)

  • Kong, Sun-Yong;Oh, Hee-Wan;Kim, Sang-Jin
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.438-443
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    • 2007
  • In the recent railway construction, the concrete slab track is highlighted as the maintenance-free track and the main stream is moving from ballasted track to concrete slab track. However, in spite of many merits of concrete slab track, the higher noise generated from the concrete slab track is a troublesome question to solve and, by this reason, many studies on noise reduction of concrete slab track are carried out. The railway noise can be classified into the reflection noise emitted from wheel/rail contact and the structure-borne noise transmitted through railway structures. In this presentation, we would like to introduce an example of the successful reduction of structure-borne noise at track retrofitting to maintenance-free concrete slab track in elevated Changdong Station which was built with ballasted track on Rahmen structure.

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a city railroad rolling-stock wheel wear and study about maintenance standard (도시철도차량 차륜마모 특성 및 유지보수기준에 관한 연구)

  • Park, Soo-Choong;Ji, Yong-Hyeon;Kim, Eun-Sil
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.806-812
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    • 2008
  • Many kinds of rolling-stocks that have various control methods are being operated by Seoulmetro which is a history of a city railroad rolling-stock. Seoulmetro is being faced with a wheel management comparing of other lines with a perpendicular wear of wheel and a side damage, and so on, by operating several cars at a loop line. This is causing maintenance expenses increase and deteriorating a fusibility of rolling-stock, for it has an effect on a rolling-stock using. A cutting pattern of wheel and a wear form affect the expected span of a wheel. A wheel cutting cause is classifed into cutting for reprofiling of a flange wear of wheel and for removing every kind defect which originates from wheel wear. In this study, Seoulmetro exhibit a stable rolling-stock use method and a reasonable management method of wheel, analysing wheel exchange condition and cutting management of wheel.

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An Analysis of Parameter for Re-signal System (신호시스템 개량에 미치는 인자 분석)

  • Jeong, Rag-Gyo;Kim, Baek-Hyun;Kim, Jeong-Ki;Kim, Yong-Kyu
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1251-1256
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    • 2008
  • Urban railway system has make rapid progress ever since Seoul metro line No.1 was opened in 1974. Now, it is time to prepare system maintenance scheme and procedure that can be available even after 30 years from now. Especially, signaling system must be chosen with considering its life cycle since the system is categorized into electronic equipments. As for current signaling system, mechanical components such as relays has decreased while communication and S/W has integrated in order to implement its correct function. Therefore, it is required to establish system review and switch-over scheme with considering operational environment, maintenance system and an operator. In this paper, therefore, we analyzed various factors - technical, operational and economic - that have effect on system improvement so as to prevent making any mistakes on system improvement.

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Behavior of Bridge Bearings for Railway Bridges under Running Vehicle

  • Choi, Eun-Soo;Yu, Wan-Dong;Kim, Jin-Ho;Park, Sun-Hee
    • International Journal of Railway
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    • v.5 no.1
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    • pp.10-21
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    • 2012
  • Open steel plate girder (OPSG) bridges are the most prevalent railroad bridge type in Korea, constituting about 40% of all railroad bridges. Solid steel bearings, known as line type bearings, are placed in most OSPG railway bridges. However, the line type rigid bearings generate several problems with the bridge's dynamic behavior and maintenance in service. To compare and investigate the dynamic behaviors of line type, spherical and disk bearings, the vertical displacements of each bearing, including fixed and expansion type, under running vehicles are measured and analyzed. The displacements of disk and spherical bearings are measured after replacing the line type bearings with spherical and disk bearings. This study also analyzed dynamic behaviors of bridges. Furthermore, the deformation of the PTFE (Polytetrafluoroethylene) plate that is placed inside of expansion type spherical and disk bearings is measured and its effect on the dynamic behavior of the bridges is discussed. The up-lift phenomenon at the bearings installed for the steel bridges is estimated. The vertical displacements at mid-span of the bridges are compared according to the bearing types. Finally, the 1st mode natural frequencies are estimated, and the relationship to the vertical displacement is discussed.