• Title/Summary/Keyword: Oil-free Air Compressor

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Performance analysis of oil free air compressor for automotive electronic air suspension system (차량용 공기현가장치의 무급유 공기압축기 성능해석)

  • Shim, Jae-Hwi;Kim, Ho-Young;Lee, Yong-Ho;Kim, Hyun-Jin
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.572-577
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    • 2006
  • Numerical simulation has been made on the performance of an oil free air compressor for automotive electronic air suspension system. Calculation results on the flow rate at various air supply pressures were reasonably well compared to the experimental data. With the aid of the computer simulation program, parametric study on the compressor design parameters has also been carried out for the compressor performance improvement: Increase in the discharge port diameter or discharge valve stiffness was found to be effective to increase the flow rate per unit compressor input for the present compressor model.

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Sensor-less Speed Control of PMSM for Driving Oil-free Air Compressor (무급유식 공기압축기 구동을 위한 영구자석 동기 모터의 센서리스 속도제어)

  • Kin, Min Ho;Yang, Oh;Kim, Youn Hyun
    • Journal of the Semiconductor & Display Technology
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    • v.14 no.3
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    • pp.45-50
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    • 2015
  • This paper suggests the sensor-less speed control of PMSM (Permanent Magnet Synchronous Motor) without the position sensor of oil-free air compressor. It estimated d and q axis back electro motive force using Back-EMF (Electro motive Force) observer to control sensor-less speed of PMSM. Also it used the method that tracks the information of rotor position and speed using PLL (Phase Locked Loop) based on estimated d and q axis Back-EMF. The sensor-less speed control of PMSM for oil air compressor application is carried out with the introduced rotor position and speed tracking method. In this paper, the experimental characterization of the sensor-less drive is provided to verify the accuracy of the estimated position and the performance of sensor-less control is analyzed by results obtained from the experiment. Moreover, the potential of PMSM sensor-less drive in industrial application such as compressor drive is also examined.

Design and Operation Characteristics of a Two-Stage Compressor (이단 압축기의 동력학적 설계 및 운전 특성에 관한 연구)

  • Lee, Yong-Bok;Kim, Tae-Ho;Kim, Chang-Ho;Lee, Nam-Soo;Choi, Dong-Hoon
    • The KSFM Journal of Fluid Machinery
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    • v.5 no.1 s.14
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    • pp.55-61
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    • 2002
  • The feasibility of an oil-free, motor-driven, two-stage centrifugal compressor supported by air bump bearings is investigated. This centrifugal compressor is driven by a 75 kW motor at an operating speed of 39,000 RPM, and a pressure ratio of the compressor is set up to 4. The analysis is performed by using bearing equilibrium position, heaving stillness, Campbell diagram, unbalance response, and stability. It is demonstrated in this paper that air bump bearings can be adopted well to an oil-free, motor-driven, centrifugal compressor. Specially, Cu-coated bump bearings have enough damping force to reduce a synchronous unbalance for rigid modes of the two-stage compressor. Futhermore, this concept may be applied to the flexible rotor system such as high speed turbomachinery with a super critical speed.

Design and Operation Characteristics of A Two-Stage Compressor (이단 압축기의 동력학적 설계 및 운전 특성에 관한 연구)

  • Lee, Yong-Bok;Lee, Nam-Soo;Kim, Tae-Ho;Kim, Chang-Ho;Choi, Dong-Hoon
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.469-474
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    • 2001
  • The feasibility of a oil-free motor-driven two-stage centrifugal compressor supported by air bump bearings is investigated. This centrifugal compressor is driven by 75kW motor at an operating speed of 39,000RPM md a pressure ratio of the compressor is up to 4. The analysis is performed, based upon bearing equilibrium position, bearing stiffness, Campbell diagram, unbalance response and stability. It is demonstrated in this paper that air bump bearings can be adopted well to a oil-free motor-driven centrifugal compressor.

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Rotordynamci Effects Due to Aerodynamic Instability in a Turbo-compressor with Air Foil Bearings (공기 포일 베어링으로 지지되는 터보 압축기의 공력 불안정성이 로터에 미치는 진동 영향)

  • Kim, Tae-Ho;Lee, Yong-Bok;Kim, Chang-Ho;Kim, Kwang-Ho;Lee, Nam-Soo
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.191-198
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    • 2002
  • Oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of the conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compression with two impellers at operating speed, 39,000rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rate. Correlation between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly developed in aerodynamic unsteady region. Thus, these results show that it is beneficial to design high speed rotating turbomachinery considering coupling effect between aerodynamic instability and rotordynamic force.

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Rotordynamic Effects Due to Aerodynamic Instability in a Turbo-compressor with Air Foil Bearings (공기 포일 베어링으로 지지되는 터보 압축기의 공력 불안정성이 로터에 미치는 진동 영향)

  • Kim, Tae-Ho;Lee, Yong-Bok;Kim, Chang-Ho;Lee, Nam-Soo;Kim, Kwang-Ho;Shin, You-Hwan
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.2 s.19
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    • pp.62-69
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    • 2003
  • An oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of a conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compressions with two impellers at a operating speed of 39,000 rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rates. Correlations between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly observed in an aerodynamic unsteady region. Thus, these results show that it is beneficial to design high-speed rotating turbomachinery by considering coupling effect between aerodynamic instability and rotordynamic force.

Design of Vane Rotary Air Compressor for Fuel Cell Application (연료전지용 베인 로타리 공기 압축기 설계)

  • Kim, Hyun-Jin;Lee, Yong-Ho;Kim, Ho-Young
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.2
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    • pp.29-37
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    • 2008
  • Air supply is required to the cathode of fuel cells for the provision of oxygen to produce electricity through chemical reaction with hydrogen in the cell, and supplied air should be free of impurities such as oil mist and tiny particles separated from sliding surfaces. Hence, air compressor for fuel cell air supply must be oil-less type and have no severe sliding surfaces inside. This paper introduces the concept of single-vane type rotary air compressor whose structure is particularly suitable for the fuel cell application: sliding action of the vane against the cylinder wall, which causes severe friction in the conventional vane rotary compressors, is made to be prevented by attaching the vane to the driving shaft with the compliant device between the vane and the rotor in this new design. For 2 kW fuel cell application, preliminary design has been carried out, and its performance has been estimated by using computer simulation program: for discharge pressure of 2 bar, the volumetric, adiabatic, and mechanical efficiencies are calculated to be 82.5%, 92.5%, and 96.3%, respectively.

An Introduction of a Turbo Air Compressor in STW (삼성테크윈의 터보식 공기 압축기 소개)

  • Lee, Hyung-Tae;Lee, Young-Seob;Kwon, Woo-Sung;Moon, Gyeong-Chan;In, Bea-Suk
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.315-322
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    • 2003
  • High performance turbo compressor, Turbo Master, was successfully developed by applying combined technology and experience based on aero gas turbine engines. The Turbo Master, developed using our own technology, was designed for high performance and reliability And the Turbo Master will supply absolutely oil-free compressed air to your facilities. In special, a next-generation micro compressor was lately developed, using air foil bearing and high speed motor known as the latest high technology.

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A Study on Reducing Vibration of Oil-Free Reciprocating Air Compressors (오일프리 왕복동식 공기압축기 진동저감을 위한 방안 연구)

  • Song, Min-Su;Park, Eun-Suk;Hwang, Sung-Wook;Oh, Seok-Jin;Ko, Hyung-Keun
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.656-662
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    • 2011
  • Recently, rolling stock technology has rapidly developed. Nevertheless, ride quality and vibration vibration on vehicle still need more study. EMU to be operated on SMRT Line 7(SR001) extension section is applied to oil-free reciprocating air compressor considering maintainability and convenience of inspection. But reciprocating air compressor compresses the air by back-and-forth motion of piston, and spreads the vibration to surrounding structures by its force of inertia. Optimum design of mounting bracket is able to reduce the vibration. As a result, we analyzed the frequency spectrum on vibration upon value by measuring vibration during operation of air compressor. On this study, we comprehend the vibration transmission process of reciprocating air compressor and consider the measure for reducing vibration by minimizing propagation of vibration.

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A Performance Comparison of Oil-free Scroll Compressors with R-12, R-134a and R-22 (R-12, R-134a 및 R-22를 사용한 무급유식 스크롤압축기의 성능 비교)

  • Pak, H.Y.;Park, K.W.;Park, Y.I.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.5 no.4
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    • pp.306-317
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    • 1993
  • In this study, a performance comparison of scroll compressor for various refrigerants(CFC-12, HCFC-22 and HFC-134a) has been numerically carried out. The thermodynamic properties have been calculated by using the recent experimental equations and the performance has been investigated qualitatively at the same geometric specifications and operating conditions of scroll compressor. The results are as follows; HFC-134a has the highest compression ratio of 5.40. The mass flow rate of HCFC-22, which affects the cooling capacity of refrigerant system, is higher than that of other refrigerants. HFC-134a has the highest adiabatic efficiency in comparison with CFC-12 and HCFC-22.

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