• Title/Summary/Keyword: Oil-Seal

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Analytical Study on the Dynamic Response of Rubber Oil Seals (고무재 오일시일의 응답특성에 관한 해석적 연구)

  • 김청균
    • Tribology and Lubricants
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    • v.12 no.1
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    • pp.42-46
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    • 1996
  • This paper deals with a numerical study of the dynamic response of rubber oil seals for rotating shaft when interference as well as static and dynamic eccentricities are present. In loss of contact conditions the dynamic curve of oil seals is numerically simulated using the FEM package MSC/NASTRAN. The direct integration method is selected to analyze the time domain response of the seal lip-shaft contact. The computed results based on the experimental data indicate that the increased rotating speed may produce the gap separation between lip edge of rubber seals and shaft. These results will be very useful in predicting the dynamic leakage due to contact behaviors of rubber oil seals under dynamic conditions.

Examination of the Intermittent High Vibration by the Accumulated Carbide at Oil Deflector of a Steam Turbine for Power Plant (발전용 증기터빈의 Oil Deflector부 탄화물 퇴적에 의한 간헐적 고진동 현상 규명)

  • 양승헌;박철현;김재실;하현천
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.190-195
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    • 2002
  • The intermittent high vibration has been occurred one or two times a day for a 500MW large steam turbine during 5 months. This abnormal vibration was caused by the rubbing between the rotor and the carbide accumulated on the seal tooth of oil deflector. It was found that the accumulated carbide was insulation material installed on the HIP casing from the examination of the chemical composition. Also, this paper presents the mechanism of the intermittent high vibration and the proper method to eliminate this vibration problem. This result would be good practice to find the solution of similar high vibration in the steam turbines for power plant as well as industrial rotating machineries.

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Examination of the Periodic High Vibration by the Accumulated Carbide at Oil Deflector of a Steam Turbine for Power Plant (발전용 증기터빈의 Oil Deflector부 탄화물 퇴적에 의한 주기적 고진동 현상 규명)

  • 양승헌;박철현;김재실;하현천
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.11
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    • pp.897-903
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    • 2002
  • The periodic high vibration has been occurred one or two times a day for a 500 MW large steam turbine during 5 months. This abnormal vibration was caused by the rubbing between the rotor and the carbide accumulated on the seal tooth of oil deflector. It was found that the accumulated carbide was insulation material installed on the HIP casing from the examination of the chemical composition. Also, this paper presents the mechanism of the periodic high vibration and the proper method to eliminate this vibration problem. This result would be good practice to find the solution of similar high vibration in the steam turbines for power plant as well as industrial rotating machineries.

A Study on Sealing Performance of Elastomeric Rotary Lip Seals for Washing Machines (세탁기용 고무 회전 씨일의 밀봉 성능에 관한 연구)

  • Kim, Tae-Hyung
    • Tribology and Lubricants
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    • v.31 no.3
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    • pp.102-108
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    • 2015
  • In this research, we experimentally investigated the sealing performance of elastomeric rotary lip seals for washing machines. In general, NBR is used as a material for elastomeric rotary lip seals in washing machines, but the mixing formula of the rubber material can affect the sealing performance. In this study, we manufactured rotary lip seals using three kinds of NBRs with a different mixing formula, and examined the sealing performance using an acceleration test mode. The results of an SEM investigation into the surfaces of three kinds of specimens showed a much smaller wear volume and better sealing performance for the specimens with smaller particle sizes of mixing composition than for the specimen with the larger. Repeated deformation and recovery by the shaft-to-seal eccentricity on rotation were shown to cause a phase difference in the rubber material, and we measured the recovery ratio to find the influence of this phase difference on the sealing performance. As another method for checking the phase difference, we also measured tan ä, and a lower tan ä was revealed as the recovery ratio increased for each specimen. Specimens with a higher recovery ratio (lower tan ä) were shown to have a better sealing performance. Consequently, specimens with a smaller particle size in the mixing composition had a better sealing performance because they show a higher recovery ratio.

Sliding Contact Analysis between Chromium Plated Hydraulic Cylinder Rod and Seals (크롬 도금한 유압 실린더 로드와 시일 사이의 미끄럼접촉 해석)

  • Park, Tae Jo;Kim, Min Gyu
    • Journal of Drive and Control
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    • v.15 no.1
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    • pp.10-15
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    • 2018
  • The hydraulic cylinder seals are used not only to protect leakage of the working fluids but also to prevent incoming of foreign particles into the system. Chromium plating is generally applied to improve corrosion and wear resistance. It has been noticed that sealing surface damage occurs due to the hard foreign/wear particles contained in the hydraulic oil. In this study, a three-bodied sliding contact problem related with a PTFE seal, a spherical particle and chrome-plated steel substrate is modeled to investigate the relations to wear mechanism. Using the nonlinear finite element software, MARC/MENTAT, the deformed shapes, the von Mises and first principal stress distributions with plating thickness were compared. The sealing surface was mainly abraded by hard particles embedded in the seal. The plastic deformation of the steel substrate decreased with thicker plating. Hence it could be more effective to coat the sealing surface of a hydraulic cylinder with a hard material such as TiN, TiC and DLC.

A Study on the Contact Force and Temperature Distribution of Lip Seals (립실의 접촉력 및 온도분포 해석에 관한 연구)

  • 김청균;전인기;김종억
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.6
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    • pp.1559-1566
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    • 1994
  • Using the finite element method, the contact force, contact band width and temperature distribution of lip seals analyzed for the interference including some nonlinearities such as material nonlinearity, geometrical nonlinearity and nonlinear contact boundary condition. The calculated results showed that the contact stress concentrated on the contact zone between the garter spring and the rubber toward the flex side, the contact edge of lip seals. The high contact forces due to the increased interference separate the sealing gap between the lip edge and the rotating shaft. This may lead to leak the sealed oil.

Effects of Base Oils on Performance of Automatic Transmission Fluid (윤활기유가 자동변속기유의 성능에 미치는 영향)

  • 문우식;양시원
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.273-279
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    • 2000
  • Until recently performance requirements for automatic transmission fluids have continued to change to reflect the design changes of automatic transmission. The major purpose for these design changes is to improve the fuel economy and easy driving. To meet recent performance requirements fur automatic transmission the needs for special base oils Bike API Group III and IV base oils become larger. In this paper to evaluate the effects of base oils on performance of automatic transmission fluids formulated with API Group I,II,III and IV and Dexron III and Hereon Type additive package, Brookfield viscosity, oxidation test, SAE No.2 friction test and seal compatibility test were examined. From the test we knew that the use of Croup III and IV base oils in ATF has several benefits in low temperature viscosity, oxidation stability and SAE No.2 friction characteristics.

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Development of an Inspection Machine for Automotive Oil-Seals Using Machine Vision (Machine Vision을 이용한 자동차용 Oil-Seal의 불량 검사 기계 개발)

  • 노병국;김도형;박용국
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.3
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    • pp.184-191
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    • 2004
  • In this study, an inspection system for automotive parts using machine vision has been developed and presented. The system is comprised of six analog CCD cameras, frame grabber, and mechanism that loads the automotive parts to the system for the inspection. An Image processing algorithm for detecting eight different types of defects of oil-seals are developed, and the effectiveness of the algorithm is experimentally verified. Inspection process is completed in 1 second with acceptable accuracy. It is envisaged that this inspection system will have a wide application in the automotive part manufacturing industry in the future.

Material Properties for Reliability Improvement in the FEA Results for Rubber Parts (고무 제품 유한요소해석 결과의 신뢰 향상을 위한 물성치 연구)

  • Baek, Un-Cheol;Cho, Maeng-Hyo;Hawong, Jai-Sug
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1521-1528
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    • 2011
  • We studied the material properties for reliability improvement in finite element analysis results for a nitrile butadiene rubber hub-bearing seal and for a carbon-filled rubber mount used in a vehicle. It was difficult to measure the material properties of hundreds of types of rubber for the mount design. Thus, we suggested that the engineering stressstrain relations from pure shear test data could be synthesized by using simple tension data and Poisson's ratio. We defined Poisson's ratio by using a function of principal stretches to synthesize the stress-strain relations for a pure shear test. A transformation of the pure shear data was applied to the experimental values to obtain the predicted results when the strain approaches 100%. In the finite element analysis for the contact force of a hub-bearing seal, the strain results that used the transformation of the pure shear data and simple tension data almost corresponded to the experimental values. Ogden constants were used to analyze.

A Study for Failure Examples Including with Engine Oil Leakage, Poor Contact by Fin Damage and Vaporizer Inferiority on LPG Automotive (LPG 자동차의 엔진오일누설, 핀 손상에 의한 접촉불량, 베이퍼라이저 내부불량으로 인한 고장사례연구)

  • IL Kwon, Lee;Chang Ho, Kook;Sung Hoon, Ham;Seung Yong, Lee;Jae Gang, Lee;Seung Min, Han; Woo Chan, Hwang;Dae Cheon, Jang;Chang Bae, You;Jeong Ho, Lee
    • Journal of the Korean Institute of Gas
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    • v.26 no.6
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    • pp.24-29
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    • 2022
  • This paper is a purpose to Analyze and study the failure examples for a engine oil leakage of camshaft bearing seal, poor contact by computer connector fin damage and vaporizer inferiority on LPG automotive. The first example, when the researcher disassembled the cylinder head of engine to establish the cause for oil leakage, he confirmed the engine oil leakage by damaged between the engine intake camshaft bearing and seal part. The second example, the connector fin of power source line that control the starting of a car supplied with engine computer. As a result, it found the fact that the engine operation stopped because of cutting of the power source by connector fin damage. The third example, it verified the engine incongruity phe cutting of the power source by connector fin damage. The third example, it verified the engine incongruity phenomenon as thd gas didn't flow the vaporizer by foreign substance deposit. Finally, it supplied a small quantity gas from vaporizer to mix. As the computer controlling mix opening condition supplied a air as opening signal, the air and fuel became rarefied state. it knew that the engine didn't produce prpper power. Therefore, a car have to throughtly inspect not in order to arise the failure symptoms.