• Title/Summary/Keyword: Oil hydraulic piston pump

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Study on Fatigue Property of Material for Oil Hydraulic Piston Pump (유압 피스톤 펌프 소재의 피로특성 연구)

  • Kim, Nam-Seok;Nam, Ki-Woo;Kim, Hyun-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.555-559
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    • 2011
  • Oil hydraulic piston pumps are extensively used worldwide because of their simple design, light weight, and cost effectiveness. However, an oil hydraulic pump is likely to have high leakage, friction, and low energy efficiency after long-term use. In oil hydraulic piston pumps the clearance between the valve block and the piston plays an important role in the volumetric and overall efficiency. We studied the wear property of the SACM645 material used in hydraulic piston pumps via experiments with different heat treatments. We prepared three different specimens. The maximum tensile strengths of the QT and QT-nitration specimens are similar (about 820 MPa), but the strains are significantly different. However, the fatigue characteristic depended on the heat treatment.

Effect of the Cylinder Pressure Fluctuation on the Noise of Oil Hydraulic Axial Piston Pumps (유압 액셜 피스톤 펌프의 실린더 내부 압력 변동이 소음에 미치는 영향)

  • 정재연;송규근;오석형;김종기;곽재련
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.737-740
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    • 2002
  • Pressure fluctuation in the cylinder is one of the major sources on noise emission in oil hydraulic piston pumps. This paper reports an experimental study of pressure fluctuation characteristics in the cylinder of oil hydraulic piston pumps. We measured pressure fluctuation at BDC with delivery pressure, rotational speed. Because the pre-compression and the V-grooves in the valve plate is known of noise reduction, we investigated also the effect of pre-compression and V-grooves at the ends of the kidney ports with four types valve plates. We found that the pre-compression and the V-grooves in valve plate could reduce the noise of oil hydraulic piston pumps.

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A Study on the Flow Characteristics of a Swash-Plate Piston-Pump Inlet (사판식 피스톤 펌프 흡입구의 유동 특성에 관한 연구)

  • Lee, Jeong-Sil;Jun, Cha-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.56-62
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    • 2021
  • In this study, a cavitation occurrence in a piston-pump inlet was investigated by simulating the pressure distribution, according to the inlet shape of a variable-displacement swash-plate piston pump that supplies high-pressure oil to control the hydraulic system of a marine engine. Two types of pump inlets with different shapes were cast into impression models, and the models were reverse-engineered by 3D scanning. Then, the hydraulic-pressure distribution was analyzed through finite-element analysis. The results of the analysis confirmed that cavitation occurs more easily in the inlet with a steeper slope during pump operation because the inlet pressure on the valve plate is lower than that of the other pump with a gentler inlet slope.

유압펌프에서 발생되는 고주파 유량맥동의 고응답 계측

  • 이상기;김도태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.267-272
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    • 1995
  • The paper describes an approach for measuring flow ripple generated by oil hydraulic axial piston pumps. Flow ripple has periodic waveforms due to the cyclic nature of a pump's operation, and interacts with the connected hydraulic systems such as pipes and components to produce a pressure ripple, also known as fluid-borne noise. It is indispensable to measure a flow ripple because increasing of vibration and noise caused by a flow ripple has become a point to be considered and has need of solving these problems. The measurement of flow ripple with high frequencies from oil hydraulic axial piston pumps is msde by using the remote instantaneous flow rate measurement method. As a result, the reverse flow through the relief groove in valve plate has an important effect upon a flow ripple generated by a pumps.

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A Study on Pressure Ripple Characteristics in Bent-Axis Type Oil Hydraulic Piston Pump (사축식 유압 피스톤 펌프의 압력 맥동 특성에 관한 연구)

  • Cho, I.S.;Shin, C.G.;Jung, J.Y.
    • Tribology and Lubricants
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    • v.27 no.4
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    • pp.218-223
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    • 2011
  • To improve the performance of a bent-axis type axial piston pump driven by the tapered pistons, it is necessary to know the pressure ripple characteristics. The purpose of this paper is to understand the effect on the pressure ripple characteristics and the prediction by comparing experimental and theoretical results. The simulation model of the bent-axis type axial piston pump is developed in the AMESim environment using the geometrical dimension and the driving mechanism of the piston pump. The results can be obtained to predict the performance characteristics of the bent-axis type axial piston pump.

A study on lubrication characteristics between piston ring and cylinder bore of bent-axis type piston pump for vehicle (차량용 사축식 피스톤 펌프의 피스톤 링과 실린더 보어간의 윤활특성에 관한 연구)

  • Jung, Jae-Youn;Cho, Ihn-Sung;Song, Kyu-Keun;Baek, Il-Hyun;Oh, Seok-Hyung;Jung, Seok-Hoon;Jeong, Yong-Wook
    • Tribology and Lubricants
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    • v.23 no.5
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    • pp.201-206
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    • 2007
  • The bent-axis type piston pump which is driven by the piston rod works on the way that the piston rod drives the cylinder block, so the taper angle of the piston rod and the swivel angle between the cylinder block and the shaft are very important design factors. If the above factors cannot satisfy the conditions of optimum design, the friction loss between the cylinder bore and the piston increases, and the pump can even fail to work under conditions of severe friction and wear. Since the piston reciprocates in the cylinder bore with high velocity, and at the same time it rotates on its own axis and revolves on the center of the cylinder block, the decrease of the volume efficiency generated on account of the leakage between the cylinder bore and the piston. Therefore, to prevent this case, the piston ring is designed at the end of the piston, and the friction characteristics between the piston ring and the cylinder bore are in need of research due to its great influence on the performance of piston pump. Thus, in this paper, the elastic hydraulic oil's lubrication analyses of the film thickness, the pressure distribution, and the friction force, and so on, have been performed, and the lubrication characteristics between the piston ring and the cylinder bore are explored by the results of the numerical analysis, and it is contributed to realize the higher efficiency and the more advanced performance of the bent-axis type piston pump.

Improvement of the Low-Speed Friction Characteristics of a Hydraulic Piston Pump by PVD-Coating of TiN

  • Hong Yeh-Sun;Lee Sang-Yul;Kim Sung-Hun;Lim Hyun-Sik
    • Journal of Mechanical Science and Technology
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    • v.20 no.3
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    • pp.358-365
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    • 2006
  • The hydraulic pump of an Electro-hydrostatic Actuator should be able to quickly feed large volume of oil into hydraulic cylinder in order to reduce the response time. On the other hand, it should be also able to precisely dispense small amount of oil through low-speed operation so that the steady state position control error of the actuator can be accurately compensated. Within the scope of axial piston type hydraulic pumps, this paper is focused on the investigation how the surface treatment of their cylinder barrel with TiN plasma coating can contribute to the reduction of the friction and wear rate of valve plate in the low-speed range with mixed lubrication. The results showed that the friction torque of the valve plate mated with a TiN coated cylinder barrel could be reduced to 22% of that with an uncoated original one when load pressure was 300 bar and rotational speed 100 rpm. It means that the torque efficiency of the test pump was expected to increase more than 1.3% under the same working condition. At the same time, the wear rate of the valve plate could be reduced to $40\sim50%$.

Pressure Variation Characteristics at Trapping Region in Oil Hydraulic Piston Pumps (유압 피스톤 펌프의 폐입구간에서 발생하는 압력변동 특성)

  • Kim, Jong-Ki;Jung, Jae-Youn;Rho, Byung-Joon;Song, Kyu-Keun;Oh, Seok-Hyung
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.2071-2075
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    • 2003
  • Pressure variation is one of the major sources on noise emission in the oil hydraulic piston pumps. Therefore, it is necessary to clarify about pressure variation characteristics of the oil hydraulic piston pumps to reduce noise. Pressure variations in a cylinder at trapping region were measured during pump working period with discharge pressures, rotational speeds. The effect of pre-compression of the discharge port with three types valve plates also investigated. It was found that the pressure variation characteristics of oil hydraulic piston pumps deeply related with pre-compression design of the discharge port. Also, it was found that the pressure overshoot at trapping region can reduce by use of pre-compression at the end of the discharge port in valve plate

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Experimental Analysis to Behavior of Swivel Angle in Bent-axis type Oil Hydraulic Piston Pump for Heavy Vehicle (대형차량용 사축식 유압 피스톤 펌프의 경전각 거동에 따른 실험적 해석)

  • Beak, I.H.;Cho, I.S.;Jung, J.Y.;Oh, S.H.;Jung, S.H.;Jang, D.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.7 no.2
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    • pp.13-18
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    • 2010
  • To improve the performance of the bent-axis type axial piston pump driven by the tapered piston, it is necessary to know the driving characteristics and mechanism of the tapered piston and the cylinder block. Since each piston not only rotates on its axis and reciprocates in the cylinder bore, but also revolves around the axis of the driving shaft, it is difficult to analyze the driving mechanism theoretically. The theoretical mechanism for the bent-axis type axial piston pump is studied by using the geometrical method. The driving range of the tapered piston is determined by theoretical equations. The experimental results show that the cylinder block is driven by one tapered piston in a limited range and the core parameters such as driving factor of the piston and the ahead delay angle influenced performance of the bent-axis type axial piston pump.

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A Study on Driving Range of Cylinder Block to Eccentricity Ratio of Disk in Bent axis Type Oil Hydraulic Piston Pump (사축식 유압 피스톤 펌프의 디스크 편심률에 따른 실린더블록 구동영역에 대한 연구)

  • Jung, J.Y.;Baek, I.H.;Cho, I.S.;Song, K.K.;Oh, S.H.;Jeong, Y.W.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.5 no.2
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    • pp.1-7
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    • 2008
  • To improve the performance of the bent axis type axial piston pump driven by the tapered piston, it is necessary to know the driving characteristics and mechanism of the tapered piston and the cylinder block. Since each piston not only rotates on its axis and reciprocates in the cylinder bore, but also revolves around the axis of the driving shaft, it is difficult to analyze the driving mechanism theoretically. The theoretical mechanism far the bent axis type axial piston pump is studied by using the geometrical method. The driving range of the tapered piston is determined by theoretical equations. The results show that the cylinder block is driven by one tapered piston in a limited range and the core parameters such as driving factor of the piston and the ahead delay angle influenced performance of the bent axis type axial piston pump.

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