• Title/Summary/Keyword: Oil hammer

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Hand-Arm Vibration and Noise Levels of Double-Hammer Type and Oil-Pulse Type Impact Wrenches in Automobile Assembly Lines (자동차 조립라인에서 이중-헴머형(Double-hammer type) 임펙트 렌치와 오일-펄스형(Oil-pulse type)임펙트 렌치 에어공구의 국소진동가속도 및 소음수준)

  • Jeung, Jae-Yeal;Kim, Jung-Man
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.5 no.2
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    • pp.147-159
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    • 1995
  • This study was conducted to introduce fundamental data of hand-arm vibration and noise exposure levels with impact wrenches(double-hammer impact wrenches and oil-pulse impact wrenches) used in automobile assembly lines considering the process variables and tool variables. In studing, products per day, required time screwing the bolts or nuts per bolts or nut were considered as process variables, and capacity of bolts or nuts, air consumptions per minute, tool weights, RPM were considered as tool variables. Hand-arm vibration levels of 3 axis in each hand were measured using the instruments compling with ISO/DIS 5349 and noise levels were measured using a noise logging dosimeter. The results were as follows : 1. Required time to screwing the bolt or nut by oil-pulse impact wrenches is shorter than double-hammer impact wrenches but total daily exposure time of oil-pulse impact wrenches was higher than double-hammer impact wrenches because the number of bolts or nuts per cycle was many. 2. Oil-pulse impact wrenches have been used to screwing the large bolt or nut in comparing with double-hammer impact wrenches and required time to screwing the bolts or nuts were shorter than double-hammer impact wrenches because oil-pulse impact wrenches were using high RPM and large air consumption per minute. Noise level of oil-pulse impact wrenches was 8 dB(A) lower than double-hammer impact wrenches. 3. Dominant hand-arm vibration levels of double-hammer impact wrenches in each hand were $8.24m/sec^2$ of Zh axis in right hand and $9.60m/sec^2$ of Xh axis in left hand. Dominant hand-arm vibration level of oil-pulse impact wrenches in each hand was $2.59m/sec^2$ of Xh axis in right hand and $3.23m/sec^2$ of Yh axis in left hand. 4. In double-hammer impact wrenches, corresponding hand-arm vibration levels of Xh, Yh, Zh axis in left hand were higher than hand-arm vibration levels of right hand in 3 axis. In oil-pulse impact wrenches, Xh axis of right, Yh axis of left, Zh axis of left were higher than the corresponding hand-arm vibration levels of Xh, Yh, Zh axis in right and left hand. 5. Correlation coefficients among Xh, Yh. Zh axis of right and left hand hand-arm vibration levels in double-hammer impact wrenches and oil-pulse impact wrenches were commonly high in Yh axis and correlation coefficients of Yh axis in double-hammer impact wrenches and oil-pulse impact wrenches were 0.76 and 0.86,respectively. 6. As a measure repetitiveness, plotting total daily exposure time with the number of bolts or nut per cycle, direct correlation was shown between repetitiveness and hand-arn vibration exposure, and correlation coefficient between the number of bolts or nut per cycle and total daily exposure time in double-hammer impact wrenches, oil-pulse impact wrenches were 0.84 and 0.50, respectively. 7. Considering the total acceleration level and tool variables in double-hammer impact wrenches and oil-pulse impact wrenches, air consumption in right hand, and bolt or nut capacity in left hand were commonly the variable that explainability was high. Considering the noise and tool variables in double-hammer impact wrenches and oil-pulse impact wrenches, air consumption per minute was commonly the variable that explainability was high.

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Strength Evaluation of the Plant Facility for Fluid Machinery Using Schmidt Hammer in Cold Regions (극한지에서의 유체기계를 위한 플랜트 설비구조물의 비파괴 건전도 평가)

  • Hong, Seung-Seo;Kim, YoungSeok
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.3
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    • pp.25-28
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    • 2016
  • The Schmidt hammer test is one of the best nondestructive tests to measure the strength without breaking structures, which has been used to measure the strength of concrete structures in a simple way at construction sites. However, the future research is needed to apply Schmidt hammer in cold regions. This study is intended to investigate the correlation between unconfined compression test result of the oil storage facilities foundation taken at the King Sejong Antarctic Station and Schmidt hammer test result at the sample-taking site. Also, the equation for uniaxial compression strength using Schmidt hammer rebound value is proposed.

An Experimental Study on the Ground Improvement of Waste Landfill (쓰레기매립지반 개량에 관한 실험적 연구)

  • Chon, Yong-Back;Jeong, Young-Gab
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.4
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    • pp.341-348
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    • 2004
  • This study experimented dividing compaction load by dynamic compaction test and an oil pressure hammer compaction test for consolidation strength characteristics experimental feedback about soil change aspect of waste landfill ground and revelation of compaction effect as underground research about consolidation behavior of waste landfill ground by compaction load, foot weight and percussion number of times were adapted differently each other with uniformity drop head when dynamic compaction test, and hammer scale and percussion number of times were adapted differently also when oil pressure hammer compaction test.

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Numerical Study on the Characteristics of Pressure Pulsations according to Design Factors of Fuel Rail with Self Damping Effect (자체 맥동 감쇠 효과를 갖는 연료레일의 오일 해머 및 분사 특성에 따른 압력맥동 시뮬레이션)

  • Heo, Hyung-Seok;Bae, Suk-Jung;Lee, Heon-Kyun;Lee, Gee-Soo;Hwang, Jae-Soon;Lee, Dong-Eun;Kim, Hyung-Chul
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.332-336
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    • 2008
  • A pulsation damper is usually mounted on the fuel rail to diminish undesirable noise in the vehicle cabin room. However, pulsation dampers are quite expensive. Therefore, several studies have focused on reducing fuel pressure pulsations by increasing the self-damping characteristics of the fuel rail. This paper is a basic study in the development of a fuel rail that can reduce pulsations via a self-damping effect. In this study, the pressure pulsation characteristics were of investigated with respect to the aspect ratio of the cross section, wall thickness, and fuel rail material through oil hammer simulations. An oil hammer simulation was performed in advance to simulate the pressure pulsations at the resonant speed, which is a time-saving way. The pressure pulsation peak of fuel rail was observed to rise as the injection period increases. Increase of the aspect ratio and decrease of the wall thickness can reduce the pressure pulsation efficiently.

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A Study on the Engine Lubrication System Analysis Adapting Discontinuous Oil Supply Crankshaft System (불연속 오일공급 크랭크샤프트 시스템을 채택한 엔진 윤활시스템의 해석)

  • 윤정의
    • Tribology and Lubricants
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    • v.20 no.1
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    • pp.27-32
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    • 2004
  • This paper presents unsteady oil flow behaviors in the engine lubrication network to clarify the differences between continuous and discontinuous oil supply crankshaft system. Using commercial network analysis program, Flowmaster2, engine lubrication network system analysis were carried out. And effects of crankshaft speed and supplied oil pressure on pressure fluctuation in oil groove and oil flow rate to each bearing were analyzed.

Aeration Efface on the Oil Supply System of Engine Crankshaft Bearing (Aeration이 엔진 크랭크샤프트 베어링 오일공급 시스템에 미치는 영향)

  • 윤정의
    • Tribology and Lubricants
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    • v.20 no.3
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    • pp.119-124
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    • 2004
  • Engine bearing system is generally affected by aeration. In this paper, the aeration effects on the engine crankshaft bearing system were studied. To do this, unsteady oil flow analysis on the engine crankshaft oil circuit system was carried out. And aeration effects on the bearing system were simulated to figure out lubrication characteristics of the each bearing such as oil flow rate, minimum oil film thickness, friction loss and increase of oil temperature.

Drivability Monitoring of Large Diameter Underwater Steel Pipe Pile Using Pile Driving Analyzer. (수중 대구경강관말뚝의 항타관입성 모니터링을 위한 PDA 적용 사례)

  • Kim, Dae-Hak;Park, Min-Chul;Kang, Hyung-Sun;Lee, Won-Je
    • Proceedings of the Korean Geotechical Society Conference
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    • 2004.03b
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    • pp.11-19
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    • 2004
  • When pile foundation constructed by driving method, it is desirable to perform monitoring and estimation of pile drivability and bearing capacity using some suitable tools. Dynamic Pile Monitoring yields information regarding the hammer, driving system, and pile and soil behaviour that can be used to confirm the assumptions of wave equation analysis. Dynamic Pile Monitoring is performed with the Pile Driving Analyser. The Pile Driving Analyser (PDA) uses wave propagation theory to compute numerous variables that fully describe the condition of the hammer-pile-soil system in real time, following each hammer impact. This approach allows immediate field verification of hammer performance, driving efficiency, and an estimate of pile capacity. The PDA has been used widely as a most effective control method of pile installations. A set of PDA test was performed at the site of Donghea-1 Gas Platform Jacket which is located east of Ulsan. The drilling core sediments of location of jacket subsoil are composed of mud and sand, silt. In this case study, the results of PDA test which was applied to measurement and estimation of large diameter open ended steel pipe pile driven by underwater hydraulic hammer, MHU-800S, at the marine sediments were summarized.

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Effect of tempering on the repeated impact fatique life of the steel (강재의 충격피로파괴수명에 미치는 tempering 효과에 관한 연구)

  • 정재천
    • Journal of the korean Society of Automotive Engineers
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    • v.3 no.3
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    • pp.30-38
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    • 1981
  • The fatigue characteristics of Si-Mn spring steel (AISI 9260-H, JIS SUP-6) were investigated on several heat treatment conditions. Repeated impact loads of 10kg-cm and 15kg-cm energy were applied with a cam roller drop hammer type impact fatigue testing machine. Specimens were oil-quenched, and tempered at 350.deg. C, 450.deg. C and 500.deg. C, respectively. Results obtained in these experiments are summarized as follows.; 1) The fatigue life of the specimen is decreased as the magnitude of constant impact energy is increased, regardless of heat treatment. 2) Generally, the fatigue life of the specimen is decreased as the tensile strength of the materials is increased. 3) Within the limit of these experiments, the fatigue life showed abrupt decrease at the tempering temperature of about 400.deg. C 4) The fatigue life is increased as the initial value of applied stress intensity factor(K$_{1}$) is decreased. This tendency is apparent for the low tensile strength materials.

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A Study on Combustion Characteristics of Pulverized Fuel Made from Food Waste (음식물쓰레기로 부터 제조한 분체연료 연소특성)

  • Son, Hyun-Suk;Park, Yung-Sung;Kim, Sang-Guk
    • New & Renewable Energy
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    • v.4 no.4
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    • pp.37-43
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    • 2008
  • Three properties of food waste are water 80%, ash 3%, volatile matter 17%. When food waste goes through treatment process such as removal of foreign substances, removal of water as well as sodium, dryness, and pulverization, it transforms into 4,000 Kcal/kg purverized fuel if moisture content is below 13%. Fuel ratio (fixed carbon/volatile matter) of purverized fuel is low compared with bituminuous coal. Ignition temperature measured by thermogravimetry analyzer is about $460^{\circ}C$. Combustion test of purverized fuel have been performed using energy recovery facility which include storage tank of dewatered cake, dryer, hammer mill, combuster including burner, boiler, flue gas treatment equipment. When 160-180 kg/hr of fuel is steadily supplied to burner for 3 hours, combustor temperature reaches about $1000^{\circ}C$ and CO is 77-103 ppm at 1.55 excess air ratio and SOx and Cl are under 2 ppm and 1ppm, respectively. This experiment demonstrate that purverized fuel made from food waste could be an alternative clean energy at the age of high oil price.

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A Study on Combustion Characteristics of Purverized Fuel Made from Food Waste (음식물쓰레기로부터 제조한 분체연료 연소특성)

  • Son, Hyun-Suk;Park, Yung-Sung;Yun, Jong-Deuk;Lee, Ho-Nam;Lee, Seung-Hoon;Kim, Sang-Guk
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.149-152
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    • 2008
  • Three properties of food waste are water 80%, ash 3%, volatile matter 17%. When food waste goes through treatment process such as removal of foreign substances, removal of water as well as sodium, dryness, and pulverization, it transforms into 4,000Kcal/kg purverized fuel if moisture content is below 13%. Fuel ratio(fixed carbon/volatile matter) of purverized fuel is low compared with bituminuous coal. Ignition temperature measured by thermogravimetry analyzer is about $460^{\circ}C$. Combustion test of purverized fuel have been performed using energy recovery facility which include storage tank of dewatered cake, dryer, hammer mill, combuster including burner, boiler, flue gas treatment equipment. When 160-180 kg/hr of fuel is steadily supplied to burner for 3 hours, combueter temperature reaches about $1000^{\circ}C$ and CO is 77-103ppm at 1.55 excess air ratio and SOx and Cl are under 2ppm and 1ppm, respectively. This experiment demonstrate that purverized fuel made from food waste could be an alternative clean energy for high oil price era

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