• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 1998.10a
• /
• pp.244-251
• /
• 1998

This paper presents case studies on the oil related failures in automotive engines. In this study, engine oils play an important roles as a friction reducing matehals and should be supplied to a tribological machine elements sufficiently. The starvation or depletion of a lubricant may seriously produce the tribological failures on the rubbing parts of the engine.

• Proceedings of the Korean Reliability Society Conference
• /
• 2011.06a
• /
• pp.265-270
• /
• 2011

This paper describes a reliability/durability test of the remanufactured steering gear units. There used to be government restrictions to remanufacture certain types of automotive components regarding safety of passengers. Nevertheless, scientific approach to sustainability and remanufacturing process provided solid evidence of highly beneficial sides of reusing the products. Failure mode analysis of the steering gear unit is performed and main failure is found out. The unit is remanufactured by fixing the failure and its quality is assessed through designing a new sequence of loading events. Oil leakage is witnessed as a possible failure and its volume is measured. Conclusions based on laboratory condition durability test are given at the end.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
• /
• v.16 no.5
• /
• pp.408-413
• /
• 2004

An experimental study has been carried out to investigate overheating of oil and bearing housing during pump operation. This problem is of particular interest in the pre diction of lifetime and failure of pump. Transient variation of oil temperature as well as bearing housing temperature is measured to study the effect of oil viscosity, oil amount, and discharge flow rate of pump. It is found that optimal oil quantity as well as proper viscosity of oil is required to keep the safe temperature level of oil and bearing housing in a pump. The oil temperature at steady state is almost not affected by discharge flow rate in the range of discharge flow rates considered in the present study.

• Tribology and Lubricants
• /
• v.17 no.6
• /
• pp.447-452
• /
• 2001

In development process of engine lubrication system, many failure cases are related with aeration problem. Therefore, it is very important to clarify the aeration in the engine oil circuit system. As of today, many factors have been introduced as the major cause in the engine oil aeration. However, still many test data related with those are required to clearly understand it. In this paper the aeration measurement system and calculation method are introduced. And also using this system we measured engine oil aeration for various cases. From these results some conclusions are reduced.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 2000.11a
• /
• pp.171-176
• /
• 2000

In development process of engine lubrication system, many failure cases are related with aeration problem. Therefore, it is very important to clarify the aeration in the engine oil circuit system. As of today, many factors have been introduced as the major cause in the engine oil aeration. However, still many test data related with those are required to clearly understand it. In this paper the aeration measurement system and calculation method are introduced. And also using this system we measured engine oil aeration fur various cases. From these results some conclusions are reduced.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 2004.11a
• /
• pp.158-161
• /
• 2004

In recent, the automotive number of korea has risen above 14millions vehicles. The automotive was settled down goods haying to live. In a flood of this automotive the accuracy diagnosis for the vehicle certainly need for people referencing car. To do this diagnosis, the researcher has to experience many example in the field and need to system them. Expecially, the study for failure of the engine nearly research in the korea. When moving parts of engine no problem. In order to work, the engine must operate normality state. In this paper the purpose study the failure for the tribological example of engine.

• Tribology and Lubricants
• /
• v.30 no.1
• /
• pp.21-28
• /
• 2014

Damage to the cylinder liner of large ship engines, such as scuffing on the surface, can occur very easily because it is operated in a corrosive environment. This scuffing may be due to oil film destruction and corrosive wear caused by water and sulfur included in the fuel, abrasive impurities, and poor lubricants. Thus, a method for monitoring the condition and diagnosing the failure of the cylinder liner and piston ring is needed. In this study, a reciprocating friction and wear test was carried out with a cast iron specimen, which simulated an engine cylinder in a corrosive atmosphere. The lubricants used were base oil, stirred oil with distilled water, a NaCl solution, and dilute sulfuric acid. The friction coefficient and frequency spectrum were measured using a load cell and acceleration sense in each experimental condition. We then used these results to diagnose the failure of the cylinder liner.

• Korean Journal of Metals and Materials
• /
• v.49 no.9
• /
• pp.708-714
• /
• 2011

The premature failure of a servovalve used for six months in a thermal power plant has been analyzed. The servovalve was made of stainless steel, containing 16Cr-0.44Mo, along with other elements. An overload of oil-supply pumping and an abnormal increase in the oil flux were observed during operation. A study revealed that erosion and corrosion could be the main causes of the failure. The visual examination of the servovalve did not show any appreciable damage. However, corrosion and erosion of the servovalve were observed using scanning electron microscopy (SEM). Upon examination of the servovalve, the corrosion was found to have occurred throughout the bushing and spool; however, erosion occurred at only the edge-side. In addition, the condition of the electrohydraulic control system (EHC) oil was investigated with respect to its satisfaction of the management standard.

• Steel and Composite Structures
• /
• v.1 no.1
• /
• pp.131-144
• /
• 2001

Overpressurization can occur due to the ignition of flammable vapors existing inside aboveground oil storage tanks. Such accidents could happen more frequently than other types of accident. In the tank design, when the internal pressure increases, the sidewall-to-roof joint is expected to fail before failure occurs in the sidewall-to-bottom joint. This design concept is the socalled "frangible roof joint" introduced in API Standard 650. The major failure mode is bifurcation buckling in this case. This paper presents the bifurcation buckling pressures in both joints under internal pressure. Elastic and elastic-plastic axisymmetric shell finite element analysis was performed involving large deformation in the prebuckling state. Results show that API Standard 650 does not evaluate the frangible roof joint design conservatively in small diameter tanks.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.19 no.5
• /
• pp.51-57
• /
• 2011

Parametric studies based on analysis of lubrication system of a four cylinder gasoline engine are illustrated system in this paper. In development process of engine lubrication system, parts of failure cases are related with oil pull over and oil churning phenomenon. The crankcase & head system pressure by oil churning phenomenon are gradual increased. It cause oil pull over phenomenon at engine breather line and oil over-consumption. In order to improve oil reduction and oil pull over phenomenon are also considered in the developing state. For this study, the characteristics of engine lubrication system are measured at various tilting angle and drain hole sizes. In addition, the oil flow & oil quantity are tested by blow by meter and catch jar. Results are presented to stabilize the oil supply system at sever driving condition. The data from present study are available for the engine lubrication system.