• Title/Summary/Keyword: Oil Hydraulic Control

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Characteristics Evaluation of Spindle Thermal Displacement with kinds of Lubrication Oil (AMESim를 이용한 유압 굴삭기용 Main Control Valve의 해석에 관한 연구)

  • 임태형;최종환;양순용;이병룡;안경관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.105-110
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    • 2003
  • The hydraulic excavator has been a popular research object for automation because of its multi-workings and economic efficiency. When it works crane tasks, most of disasters happen. The objective of this paper is to design each components and to construct boom, arm, bucket circuit. These models modeled with AMESim show us change of variables and behavior of excavator. Simulation model will be used for simulator of excavator.

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The Analysis and Control of Compressed Gas Discharging System (압축가스 방출 유압시스템 해석 및 제어)

  • 장웅락;김정관;한명철;정찬희;박인기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.458-462
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    • 2004
  • The hydraulic system for discharging compressed gas is composed of compressor tank, proportional flow control servo valve, expulsion spool valve and discharging tube. Purpose of this study is to control of expulsion spool valve. First, we analyzed the hydraulic system. The flow control servo valve is modeled as a 2nd order transfer function and friction force of the expulsion spool valve is modeled as nonlinear model with stribeck effect. However, it is difficult to include the flow reaction force in modeling. So, we exchanged from the simplified flow reaction force of the compressed gas affection into the flow analysis code written in FORTRAN code. Our simulation of the oil pressure system for discharging gas used MATLAB/Simulink. So, we realized 'Level -2 S-Function Fortran' to cooperate for MATLAB/Simulink and FORTRAN code. PD controller is selected to control in this system. Simulation results show that with given conditions the controllers give a good tracking performance.

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In-line Smart Oil Sensor for Machine Condition Monitoring (기계 상태진단을 위한 인-라인형 오일 모니터링 스마트 센서)

  • Kong, H.;Ossia, C.V.;Han, H.G.;Markova, L.
    • Tribology and Lubricants
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    • v.24 no.3
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    • pp.111-121
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    • 2008
  • An integrated in-line oil monitoring detector assigned for continuous in situ monitoring multiple parameters of oil performance for predicting economically optimal oil change intervals and equipment condition control is presented in this study. The detector estimates oil deterioration based on the information about chemical degradation, total contamination, water content of oil and oil temperature. The oil oxidation is estimated by "chromatic ratio", total contamination is measured by the changes in optical intensity of oil in three optical wavebands ("Red", "Green" and "Blue") and water content is evaluated as Relative Saturation of oil by water. The detector is able to monitor oils with low light absorption (hydraulic, transformer, turbine, compressor and etc. oils) as well as oils with rather high light absorption in visible waveband (diesel and etc. oils). In a case study that the detector is applied to a diesel engine oil, it is found that the detector provides good results on oil chemical degradation as well as soot concentration.

Static and Dynamic Characteristics of Electro - hydraulic Proportional Throttle Control Valve (전자 유압식 비례 교축 제어 밸브의 특성)

  • 오인호;이일영
    • Journal of Advanced Marine Engineering and Technology
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    • v.17 no.4
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    • pp.87-99
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    • 1993
  • Nowadays, the cartridge valve can be controlled proportionally in remote place by adopting proportional solenoid and it becomes widely used as control component in hydraulic systems. Especially, multi stage proportional valve is attractive because it consumes less input power though its characteristics might slightly be defected. But, the system parameter should be carefully chosen to obtain optimistic characteristics. This study concerning three stage proportional throttle control valve is purposed to examine the influences of paameters to the dynamic characteristics. The typical transient and frequency responses of proportional throttle control valve were inspected through the experiments and compared to those derived from the theoritical analyses. And it was confirmed that the analyses are appropriate. Then the influences of various system parameters to the dynamic characteristics were examined by means of simulations. For the analyses, the basic equations derived from lumped model were linearized and the linearized equations were transformed to the transfer functions between inputs and outputs. Then the transient responses and frequency responses were obtained from transfer functions. 1. It is appropriate to estimate the dynamic characteristics of valve which has relatively sophisticated structure by means of system analyses using linearized equations. 2. Though the valve has two pilot stages, fairly good characteristics can be obtained by carefully choosing system parameters. 3. Main valve very quickly follows the movement of second pilot valve when the parameters of main valve(the oil supply passage and discharge passage fpr second pilot valve) are appropriately chosen.

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A Study on the Experimental Dynamic Identification of Cylindrical Oil Dampers in the Wide Frequency Range (넓은 주파수 범위에서의 실린더형 유체 댐퍼에 대한 실험적 동특성 규명 연구)

  • Moon, S.J.;Kim, H.S.;Chung, T.Y.;Lee, D.H.;Hwang, J.Y.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.6
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    • pp.528-536
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    • 2010
  • System identification for cylindrical oil dampers is carried out based on a series of dynamic experimental tests and theoretical approach for the analysis of the experimental data. Experimental tests are conducted using a specific hydraulic actuator in the wide frequency range from 10 Hz to 90 Hz. From this study, it is confirmed that control force of the damper is composed of inertia, damping and restoring components. In general, both restoring and damping components are significant and comparable. However, the portion of the inertia components becomes more significant than to be negligible in the high frequency range.

Study on Performance Test of Plate Type ER-Valves (평판형 ER-Valve의 성능실험에 관한 연구)

  • Jang S.C.;Yum M.O.;Kim D.T.;Park J.B.
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.321-324
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    • 2002
  • Hydraulic valve control the pressure and the How of fluid by the hydraulic oil transfered from pump but the ER fluid consists of solid particles of micrometer in size and insulating oil so in the general hydraulic valve. We invented ER-Valve using ER fluid as working fluid. The ER fluid, working fluid of ER-Valve is a functional fluid to represent the feature of fluid according to strength of electric field. In this research we made our own 4 types of plate type ER-Valve which has same surface but different width and length and then we conducted performance test. We measured flow rate and pressure drop of fluid which is flowing in the ER-Valve according to the electric field strength to conduct this test. We modeling ER-Valve relating to ER-Valve system and yield shear stress according to the strength of electric field. We used the pressure drop according to the strength of electric field by differential pressure gauge in the our own made ER-Valve. This test reviewed experimental the special changes of ER-Fluid in the steady flow condition.

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Design of Variable Speed SRM Drive for Hydraulic Pump Application (유압펌프용 가변속 SRM 구동시스템 설계)

  • Lee, Dong-Hee;Kim, Bong-Chul;An, Young-Joo;Ahn, Jin-Woo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.11 no.1
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    • pp.1-6
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    • 2006
  • This paper proposes an SRM drive system to improve the drive efficiency of the hydraulic system. From the maximum hydraulic pressure and flow rate required by the hydraulic system, a proper SRM is designed and tested. The proposed SRM drive system controls oil pressure of the hydraulic system as well as motor speed. A 2.2[kW], 12/8-pole SR motor and digital controller based DSP are designed and tested for hydraulic pump system. The test results show that the system has some good features such as high efficiency and rapid response characteristics.

An Experimental Study on the Energy Saving Hydraulic Control System Using Constant Pressure System (정압력원을 이용한 에너지 절감 유압 제어 시스템에 관한 실험적 연구)

  • Cho, Yong-Rae;Ahn, Kyoung-Kwan;Kim, Jung-Soo;Yoon, Ju-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.5
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    • pp.68-76
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    • 2007
  • It is strongly requested to reduce fuel consumption because of high oil price and exhaust gases of road vehicles for environmental preservation. To solve these problems, several types of hybrid vehicles have been developed. Among them, flywheel hybrid vehicle using variable displacement pump/motor was already proposed as one of the feasible hybrid systems in place of hybrid vehicle by the conventional storage battery. The proposed flywheel hybrid vehicle is to keep constant pressure of high pressure line by the control of swash plate angle of flywheel pump/motor as pressure compensator. The efficiency of the overall system depends severely on the efficiency of hydraulic pump/motor in the energy saving hydraulic control system by simulation. According to the control methods of swash plate angle of piston pump/motor, there remain several problems to be solved. In this paper, experimental setup for energy saving is fabricated and the efficiency of energy saving is investigated by experiments with respect to various experimental conditions.

A Study on the Oil Inertia Effect and Frequency Response Characteristics of a Servo Valve-Metering Cylinder System (서보밸브-미터링 실린더 시스템의 오일 관성효과와 주파수 응답 특성에 관한 연구)

  • Yun, Hongsik;Kim, SungDong
    • Journal of Drive and Control
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    • v.18 no.2
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    • pp.9-19
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    • 2021
  • The spool displacement signal of a directional control valve, including the servo valve, can be considered as the standard signal to measure dynamic characteristics. When the spool displacement signal is not available, the velocity signal of a metering cylinder piston can be used. In this study, the frequency response characteristics of the metering cylinder are investigated for the spool displacement input. The transfer functions of the servo valve-metering system are derived taking into consideration the oil inertia effect in the transmission lines. The theoretical results of the transfer functions are verified through computer simulations and experiments. The oil inertia effect in the transmission lines was found to have a very significant effect on the bandwidth frequency of the servo valve-metering cylinder system. In order to more precisely measure the dynamic characteristics of a servo valve, the metering cylinder should be set up to minimize the oil inertia effect by increasing the inner diameters of the transmission lines or shortening their lengths.

Modeling and Simulation of the Pneumatic Part in a Cold Gas Blow-Down Type Hydraulic Actuation System for a Missile (상온기체 블로우다운 방식을 사용한 유도무기용 유압식 구동장치의 공압부에 대한 모델링 및 시뮬레이션)

  • Park, Hee Seung
    • Journal of Drive and Control
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    • v.13 no.3
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    • pp.1-7
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    • 2016
  • A cold gas blow-down hydraulic actuation system is widely used in missiles that require an actuation system with a fast response time under a limited space with a short operating time and large loads on the actuators. The system consists of a pneumatic part that supplies the regulated high-pressure gas to a reservoir, and a hydraulic part that supplies pressurized hydraulic oil to the actuators by the pressurized gas in the reservoir. This paper proposes a mathematical model to analyze and simulate the pneumatic part of an actuation system that supplies the operating power to the actuators. The mathematical model is based on the ideal gas equation and also considers the models for heat transfer. The model is applied to the pressure vessel and the gas part of the reservoir, and the model for the pneumatic part is established by connecting the two models for the parts. The model is validated through a comparison of the simulation results with the experimental results. The comparison shows that the suggested model could be useful in the design of the pneumatic part of a cold gas blow-down type hydraulic actuation system.