• Title/Summary/Keyword: Off-Line Quality Control

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Development of Geometrical Quality Control Real-time Analysis Program using an Electronic Portal Imaging (전자포탈영상을 이용한 기하학적 정도관리 실시간 분석 프로그램의 개발)

  • Lee, Sang-Rok;Jung, Kyung-Yong;Jang, Min-Sun;Lee, Byung-Gu;Kwon, Young-Ho
    • The Journal of Korean Society for Radiation Therapy
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    • v.24 no.2
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    • pp.77-84
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    • 2012
  • Purpose: To develop a geometrical quality control real-time analysis program using an electronic portal imaging to replace film evaluation method. Materials and Methods: A geometrical quality control item was established with the Eclipse treatment planning system (Version 8.1, Varian, USA) after the Electronic Portal Imaging Device (EPID) took care of the problems occurring from the fixed substructure of the linear accelerator (CL-iX, Varian, USA). Electronic portal image (single exposure before plan) was created at the treatment room's 4DTC (Version 10.2, Varian, USA) and a beam was irradiated in accordance with each item. The gaining the entire electronic portal imaging at the Off-line review and was evaluated by a self-developed geometrical quality control real-time analysis program. As for evaluation methods, the intra-fraction error was analyzed by executing 5 times in a row under identical conditions and procedures on the same day, and in order to confirm the infer-fraction error, it was executed for 10 days under identical conditions of all procedures and was compared with the film evaluation method using an Iso-align$^{TM}$ quality control device. Measurement and analysis time was measured by sorting the time into from the device setup to data achievement and the time amount after the time until the completion of analysis and the convenience of the users and execution processes were compared. Results: The intra-fraction error values for each average 0.1, 0.2, 0.3, 0.2 mm at light-radiation field coincidence, collimator rotation axis, couch rotation axis and gantry rotation axis. By checking the infer-fraction error through 10 days of continuous quality control, the error values obtained were average 1.7, 1.4, 0.7, 1.1 mm for each item. Also, the measurement times were average 36 minutes, 15 minutes for the film evaluation method and electronic portal imaging system, and the analysis times were average 30 minutes, 22 minutes. Conclusion: When conducting a geometrical quality control using an electronic portal imaging, it was found that it is efficient as a quality control tool. It not only reduces costs through not using films, but also reduces the measurement and analysis time which enhances user convenience and can improve the execution process by leaving out film developing procedures etc. Also, images done with evaluation from the self-developed geometrical quality control real-time analysis program, data processing is capable which supports the storage of information.

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Instantaneous Voltage Sag Corrector Controller Design of Power Line System (전력선 계통의 순시 전압 강하 제어기 설계)

  • Lee, Sang-Hoon;Hong, Hyun-Mun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.3
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    • pp.6-11
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    • 2006
  • This paper describes the novel control techniques design of VSC(Voltage Sag Corrector) for the purpose of power line quality enhancement. A fast detecting technique of voltage sag is implemented through the detection of instantaneous value on synchronous rotating dq-reference frame. The first order digital filter is added in the detection algorithm to protect the insensitive characteristics against the noise. The relationship between the total detection time and cut-off frequency of the filter is described. The size of the capacitor bank used as the energy storage element is designed from the point of view of input/output energy with circuit analysis. Finally, the validity of the proposed scheme is proven through the simulated results.

LQG Controller Design for Active Suspensions using Evolution Strategy and Neural Network (진화전략과 신경회로망을 이용한 능동 현가장치 LQG 제어기 설계)

  • Cheon, Jong-Min;Kim, Jong-Moon;Park, Min-Kook;Kwon, Soon-Man
    • Proceedings of the KIEE Conference
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    • 2006.10c
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    • pp.266-268
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    • 2006
  • In this paper, we design a Linear Quadratic Gaussian(LQG) controller for active suspensions. We can improve the inherent suspension problem, trade-off between the ride quality and the suspension travel by selecting appropriate weights in the LQ-objective function. Using an optimization-algorithm, Evolution Strategy(ES), we find the proper control gains for selected frequencies, which have major effects on the vibrations of the vehicle's state variables. The frequencies and proper control gains are used for the neural network data. During a vehicle running, the trained on-line neural network is activated and provides the proper gains for non-trained frequencies.

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A Study of the Application of an Improved Learning Control on the Finishing Mill in No.2 Hot Strip Mill plant in POSCO (포항제철 2열연 사상 압연에 대한 개선된 학습 제어의 현장 적용 연구)

  • Jeong, Ho-Seong;Paek, Ki-Nam;Hur, Myung-Joon;Choi, Seung-Gap;Jeong, Hae-Yeon
    • Proceedings of the KIEE Conference
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    • 1988.11a
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    • pp.56-59
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    • 1988
  • The main purpose of Set-up control of hot strip mill plant is to obtain the most regular thickness. Then the learning or adaptive computer control in hot strip rolling mill has been developed. But it is very difficult to keep the inter-stands load distribution ratio uniform; so that the deviation of strip flatness is not avoidable. This leads to the degradation of quality of the products. In this report, an improved method base on the steepest descent method including the computation of optimum step size. This method is applied to the off-line simulation. In consequence, the better balances of inter-stands load distribution is achieved in addition to improvements of output thickness of hot strip mill in POSCO.

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Development of Process Analytical Technology (PAT) for Total Quality Innovation on Pharmaceutical Processes (의약품 제조공정에서의 전사적 품질혁신을 위한 공정분석기술 개발)

  • Shin, Sang-Mun;Park, Kyung-Jin;Choi, Yong-Sun;Lee, Sang-Kil;Choi, Guang-Jin;Kwon, Byung-Soo;Cho, Byung-Rae
    • Journal of Pharmaceutical Investigation
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    • v.37 no.6
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    • pp.329-338
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    • 2007
  • The quality assurance issue of drug products is more important than the general product because it is highly related to the human health and life. In this reason, the regulatory guide lines have continuously been intensified all around the world. In order to achieve effective quality assurance and real-time product release (RTPR) of drug products, process analytical technology (PAT), which can analyze and control a manufacturing process, has been proposed from the United States. With the PAT process, we can obtain significant process features of materials, quality characteristics and product capabilities from a raw material to the final product in the real-time procedure. PAT can also be utilized to process validation using information system that can analyze the risk of drug products through out an entire product life-cycle. In this paper, we first offered a new concept for the off-line process design methods to prepare the improved quality assurance restrictions and a real-time control method by establishing an information system. We also introduced an automatic inspection system by obtaining surrogate variables based on drug product formulations. Finally, we proposed an advanced PAT concept using validation and feedback principles through out the entire life-cycle of drug product manufacturing processes.

System Design and Application of External Feature Extraction for Quality Maintenance of Yukwa (유과의 품질규격 유지를 위한 외형 정보 측정 시스템 설계 및 적용 연구)

  • Cho, Sung Ho;Kim, Tae Jung;Hwang, Heon
    • The Korean Journal of Community Living Science
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    • v.24 no.2
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    • pp.251-258
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    • 2013
  • Korean oil and honey Yukwa has been paid attention as formal cake for traditional national seasons' holiday and religious service. Quality of Yukwa, however, has been maintained arbitrarily by each Yukwa manufacturer. Since even same Yukwa had severe differences in size, weight, and pattern, it has given the negative effect to the consumer. Yukwa industries need to setup the quantitative quality specifications instead of qualitative ones to maintain the uniformity of Yukwa quality. Efficient and economical inspection and process control system should be developed. In developing quality standards of Yukwa, features which can measure quality quantitatively in real time should be properly chosen. Existing quality features such as acidity, oxidization, hardness, viscosity, and texture were measured by the chemical or physical base destructive methods. Many research and developments have been performed in investigating and analyzing chemical transition states of those quality features as environment or storage condition changes. Most methods, however, require either off-line or complex treatment or time consuming process of analysis in evaluating quality features. Consumer, however, selects products mostly based on the external features such as shape, size, and color. Therefore, critical visual quality features should be chosen and the efficient real time measurement system must be developed. In this paper, computer image acquisition and processing system were developed and software modules were developed to extract the quantitative data of those features in real-time. Computer image processing system will promote in maintaining uniform quality of Yukwa and establishing quality standards of Yukwa.

Path Optimization for Welding/Soldering Robots Using an Improved Genetic Algorithm

  • Kang, Sung-Gyun;Kwon, Son;Choi, Hyuk-Jin
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.180.6-180
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    • 2001
  • Welding/soldering automation is one of the most important manufacturing issues in order to lower the cost, increase the quality, and avoid labor problems. An off-line programming, OLP, is one of the powerful methods to solve this kind of diver sity problem, Unless an OLP system is ready for the path optimization in welding/soldering, a waste of time and cost is unavoidable due to an inefficient path in welding/soldering processes. Therefore, this study attempts to obtain path optimization using a genetic algorithm based on artificial intelligences. The problem of the welding path optimization is defined as conventional TSP (traveling salesman problem), but still paths have to go through welding lines. An improved genetic algorithm was suggested and the problem was formulated as a TSP problem considering ...

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Circuit-Switched “Network Capacity” under QoS Constraints

  • Wieselthier, Jeffrey E.;Nguyen, Gam D.;Ephremides, Anthony
    • Journal of Communications and Networks
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    • v.4 no.3
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    • pp.230-245
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    • 2002
  • Usually the network-throughput maximization problem for constant-bit-rate (CBR) circuit-switched traffic is posed for a fixed offered load profile. Then choices of routes and of admission control policies are sought to achieve maximum throughput (usually under QoS constraints). However, similarly to the notion of channel “capacity,” it is also of interest to determine the “network capacity;” i.e., for a given network we would like to know the maximum throughput it can deliver (again subject to specified QoS constraints) if the appropriate traffic load is supplied. Thus, in addition to determining routes and admission controls, we would like to specify the vector of offered loads between each source/destination pair that “achieves capacity.” Since the combined problem of choosing all three parameters (i.e., offered load, admission control, and routing) is too complex to address, we consider here only the optimal determination of offered load for given routing and admission control policies. We provide an off-line algorithm, which is based on Lagrangian techniques that perform robustly in this rigorously formulated nonlinear optimization problem with nonlinear constraints. We demonstrate that significant improvement is obtained, as compared with simple uniform loading schemes, and that fairness mechanisms can be incorporated with little loss in overall throughput.

Approximate SHE PWM for Real-Time Control of 2-Level Inverter (3레벨 인버터의 실시간 제어를 위한 근사화 SHE PWM)

  • 박영진;홍순찬
    • The Transactions of the Korean Institute of Power Electronics
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    • v.3 no.4
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    • pp.365-374
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    • 1998
  • The SHE(Selected Harmonic Elimination) PWM scheme which eliminates specific lower order harmonics can generate h high quality output waveforms in 3-level PWM inverters. However. its application has limited since SHE switching a angles cannot be calculated on-line by a microprocessor-implemented control system. Based on off-line optimization. in which multiple SHE solutions were found and analysed for 2 to 5 switching angles per quarter in the 3-level SHE PWM pattern. this paper presents an algebraic algorithm for an ordinary microprocessor to calculate approximate SHE S switching angles on-line with such high resolution that it makes no practical difference between the accurate and the a approximate SHE switching angles. By employing the variable of the dc-link voltage Vdc' the proposed SHE PWM p pattern can ideally compensate the dc input fluctuation together with selected harmonics eliminated.

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Model Predictive Control of the Melt Index in High-Density Polyethylene(HDPE) Process (고밀도 폴리에틸렌 공정의 Melt Index 모델예측제어에 관한 연구)

  • Lee, Eun Ho;Kim, Tae Young;Yeo, Yeong Koo
    • Korean Chemical Engineering Research
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    • v.46 no.6
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    • pp.1043-1051
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    • 2008
  • In polyolefin processes melt index (MI) is the most important controlled variable indicating product quality. Because of the difficulty in the on-line measurement of MI, a lot of MI estimation and correlation methods have been proposed. In this work a new dynamic MI estimation scheme is developed based on system identification techniques. The empirical MI estimation equation proposed in the present study is derived from the $1^{st}$-order dynamic models. Effectiveness of the present estimation scheme was illustrated by numerical simulations based on plant operation data including grade change operations in high density polyethylene (HDPE) processes. From the comparisons with other estimation methods it was found that the proposed estimation scheme showed better performance in MI predictions. Using the model predictive control method based on the present dynamic MI estimation model, MI values are estimated and compared with those of MI setpoints. From the numerical simulation of the proposed control system, it was found that significant reduction of transition time and the amount of off-spec during grade changes were achieved.