• Title/Summary/Keyword: Nut Inspection

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Development of Automatic Nut Inspection System using Image Processing (이미지 프로세싱을 이용한 자동 너트 검사 장비 개발)

  • Lee, Sang-Hak;Seo, Myong-Ho;Chung, Tae-Choong
    • The KIPS Transactions:PartA
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    • v.11A no.4
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    • pp.235-242
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    • 2004
  • When manufacturing information and communication device that consists of lots of part, it is important to improve the quality of the produced system by inspecting the system accurately and exclude the defected part. In case of LCD which is recently in a great demand, the inspection process of the nut which bonds the back frame to protect the LCD panel has to be done by human labor. It highly required an automatic inspection system which can inspect the nut without wasting human resources. In this paper, we describe the process of developing a system which automatically inspect the status of nuts inserted during the manufacturing of LCD. The nut inspection vision system developed measures the number of nut's spiral, the distance between pitches, the width of a pitch, and the inside diameter of nut. We have adopted lens with high magnifying power and calibration tool and intended to produce automatic lighting for maintaining a stable environment for a high precision system. We also developed the algorithms for analyzing the nut. We apply the system to real factory field and verify that it is better than the man power in terms of error rate.

A study on the development of dimension inspect Program for the vehicle axle casing nut welding part using digital image processing (디지털 화상처리를 이용한 차축 Casing Nut 용접부 치수 검사 프로그램 개발에 관한 연구)

  • 김재열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.135-143
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    • 2000
  • The vision system is easy to use the exclusive use as a independent computer system but it is not much popularization by reason of expensive and difficult to adapt to the various fields, because it is easy to the existed computer system, the price is cheap and also it can use to the various measurement purpose which user wanted and programed. The measurement method of the vehicle axle casing nut welding part is that measure the value of the welding part to adapt the actual operation program from using the ratio between the actual length of the standard specimen and the length of image, to measure the ratio between the actual product and the camera image. A defect is found by the assembled visual inspection system. The inspection algorithm which estimates the quality of welded product is developed and also, the software program which processes the automatic test function of the inspection system. We make the foundation of the inspection automatic system and we will help to apply other welding machine.

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Monitoring Pesticide Residues in Nuts and Seeds in Gyeonggi-do (경기도 내 유통 견과종실류의 잔류농약 실태 모니터링)

  • Yu-na Lee;Soo-Kyeong Moon;Jung-Hee Lee;Ae-ran Kim;Kyeong-Eun Moon;Choong-Won Kang;Jin-Hee Lee;Myoung-Ki Park
    • Journal of Food Hygiene and Safety
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    • v.38 no.3
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    • pp.152-157
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    • 2023
  • This study was aimed to investigate pesticides residue levels in nuts and seeds distributed in Gyeonggi-do. We investigated nuts and seeds in 131 products, which is pumpkin seeds (n=17), sunflower (n=12), sesame (n=23), perilla (n=11), peanut (n=18), almond (n=8), chestnut (n=6), walnut (n=14), pine nut (n=3), pecan (n=4), macadamia (n=3), brazil nut (n=5), cashew nut (n=4) and ginkgo nut (n=3). As a result of evaluating 339 pesticide residues, eight out of 131 samples were detected at the range of 0.01-0.07 mg/kg. Additionally, 7 out of 8 detected samples exceeded MRLs (Maximum Residue Limits) and 85% of them were imported. Pyraclostrobin applied on the positive list system (PLS) was detected in five Chinese pumpkin seeds samples, and the range was 0.02-0.04 mg/kg. In Indian and Korean sesame seeds, pendimethalin, boscalid, and bifenthrin were detected at 0.04, 0.05, and 0.06 mg/kg, respectively. The ratio of estimated daily intake (EDI) to acceptable daily intake (ADI) was 0.002-0.372%, indicating that the risk level was safe.

Leakage-reduction Measures at a Joint between CPVC Piping for a Sprinkler System and a Pipe Expansion (스프링클러설비용 CPVC관과 신축배관 접속부분에서의 누수저감 대책에 관한 연구)

  • Lim, Chun-Ki;Lim, Yun-Tack;Baek, Eun-Sun
    • Fire Science and Engineering
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    • v.29 no.3
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    • pp.21-30
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    • 2015
  • In this study, we try to suggest measures to reduce leakage at a joint between CPVC piping for a sprinkler system and a pipe expansion through reviews of domestic and foreign standards and related tests. The quality of the waterproof rubber packing material between a valve socket and pipe expansion nut was examined. In the leak test, the valve socket material over the expansion part of the metal pipe nut was found to use a metal part or a schlorinated polyvinyl chloride pipe nut part. In addition, the KS B 0221 standard for parallel pipe threads with threaded and thread inspection criteria and inspection standards in order to ensure an acceptable quality of valve socket, there is a need to amend the regulations to comply with the KS B 5223 (screw thread limit gauges parallel pipe threads). We do not have detailed standards for expansion piping nuts for waterproof rubber ring material, so we need to amend the relevant criteria for EPDM material to be used with excellent waterproofing, for which both NBR and EPDM are currently used.

An Evaluation of Clamping Characteristics for High Strength Bolts with Variable Bolt Lengths (고력볼트 길이에 따른 체결 특성 평가)

  • Lee, Kang Min;Kim, Kang Seok;Nah, Hwan Seon;Lee, Hyeon Ju;Oh, Kyung Hwan
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.6
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    • pp.127-134
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    • 2011
  • It has been reported that the length parameter of high strength bolts results in the variance in tensile loads. The required turn of nut for each length is specified in AISC RCSC specification. There is no specific regulation datum about the bolt length in the two national codes and specifications in Korea. Therefore this study focused on evaluating influence of the clamping torque subjected to length parameter of high strength bolts. Two types of high strength bolt specimens were manufactured and tested; High Strength Hexagon bolt specified in ASTM A490 and Torque Shear Bolt in KS B 2819. The length parameter ranged from 60mm(3d) to 140mm(7d). The torque, turn of nut, and the clamping force were analyzed to review whether length parameter affects on the required tensile strength. To evaluate the effects of the length parameter on the torque and turn of nut for the required strength and clamping force, statistical analysis was also carried out.

Development of the Friction Type Coupler for Big Size Steel bars (나사산 밀착방식의 철근 커플러의 개발에 관한 연구)

  • Lee, Seong-Yeun;Kim, Kwang-Man;Yoon, Sang-Moon;Lee, In-Hyuck
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.151-152
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    • 2009
  • This study suggested a friction type coupler designed to contact the male and internal screw groove together by tightening the outer nut formed along the inclined outside of the coupler. In order to tighten the outer nut conveniently, special openable wrenches were developed. To confirm the quality of this coupler, visual inspection method (counting the number of screw threads) was applied.

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Development of Bolt Tap Shape Inspection System Using Computer Vision Technology (컴퓨터 비전 기술을 이용한 볼트 탭 형상 검사 시스템 개발)

  • Park, Yang-Jae
    • Journal of Digital Convergence
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    • v.16 no.3
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    • pp.303-309
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    • 2018
  • Computer vision technology is a component inspection to obtain a video image from the camera to the machine to perform the capabilities of the human eye with a field of artificial intelligence, and then analyzed by the algorithm to determine to determine the good and bad of production parts It is widely applied. Shape inspection method was used as how to identify the location of the start point and the end point of the search range, measure the height to the line scan method, in such a manner as to determine the presence or absence of the bolt tabs average brightness of the inspection area in a circular scan type value And the degree of similarity was calculated. The total time it takes to test in the test performance tests of two types of bolts tab enables test 300 min, and demonstrated the accuracy and efficiency of the inspection on the production line represented a complete inspection accuracy.

Development of Auto Sorting System for T Type Welding nut using A Vision Inspector (비전 검사기를 활용한 T형 용접너트 자동 선별시스템 개발)

  • Song, Han-Lim;Hur, Tae-Won
    • 전자공학회논문지 IE
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    • v.48 no.1
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    • pp.16-24
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    • 2011
  • In this paper, we developed a auto sorting system for T type welding nut using a vision inspector. We used edge and thread detection with histogram of image which is captured by machine vision camera. We also used a binary morphology operation for a detection of spot. As a result we performed numeric inspection of 0.1mm accuracy. This is impossible in old sorting system and inspector with naked eye. Also, we reduced the manufacturing unit cost to 25% and improved a production efficiency to 330%.

The Development of Automatic Inspection System of Differential Driver Gear through Research Convergence of Industrial and Academia (산학 융합 연구를 통한 차동 기어 자동 검사 시스템의 개발)

  • Lee, Jeong-Ick
    • Journal of the Korea Convergence Society
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    • v.9 no.10
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    • pp.257-263
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    • 2018
  • The purpose of this study is to develop an automatic inspection system for a part of the differential drive gear into the transmission. This technology will make using the microvision automatic test equipment and automatic test equipment microlaser. This is that the operator intends to make the defect rate 0 in the inspection stage of the product which has been carelessly processed. The equipment developed in this research project will be applied to many areas. Packaging companies, nut bolt processing company, precisely supplier for printing on top of the semiconductor, SMT, etc. The company wants to sell the vision inspection equipment for various applications. If the defective rate of 0 is achieved through this research project, it is also possible to secure a stable supply from the parent company, and to lay the foundations for exporting based on product reliability. When the automatic inspection system is applied to domestic automobile parts processing companies, the reliability of automobiles in Korea will be greatly increased.

A Study on the Application of Non-destructive (Ultrasonic) Inspection Technique to Detect Defects of Anchor Bolts for Road Facilities (도로시설물 적용 앵커볼트 결함 검출을 위한 비파괴(Ultrasonic) 검사 기법 적용에 대한 연구)

  • Dong-Woo Seo;Jaehwan Kim;Jin-Hyuk Lee;Han-Min Cho;Sangki Park;Min-Soo Kim
    • Journal of Korean Society of Disaster and Security
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    • v.15 no.4
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    • pp.11-20
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    • 2022
  • The general non-destructive inspection method for anchor bolts in Korea applies visual inspection and hammering inspection, but it is difficult to check corrosion or fatigue cracks of anchor bolts in the part included in the foundation or in the part where the nut and base plate are installed. In reality, objective investigation is difficult because inspection is affected by the surrounding environment and individual differences, so it is necessary to develop non-destructive inspection technology that can quantitatively estimate these defects. Inspection of the anchor bolts of domestic road facilities is carried out by visual inspection, and since the importance of anchor bolts such as bridge bearings and fall prevention facilities is high, the life span of bridges is extended through preventive maintenance by developing non-destructive testing technology along with existing inspection methods. Through the development of this technology, non-destructive testing of anchor bolts is performed and as a technology capable of preemptive/active maintenance of anchor bolts for road facilities, practical use is urgently needed. In this paper, the possibility of detecting defects in anchor bolts such as corrosion and cracks and reliability were experimentally verified by applying the ultrasonic test among non-destructive inspection techniques. When the technology development is completed, it is expected that it will be possible to realize preemptive/active maintenance of anchor bolts by securing source technology for improving inspection reliability.