• Title/Summary/Keyword: Nuclear robot

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Implementation of automatic mode for remote impact wrench task (로보트를 이용한 원격조작 임팩트렌치 작업의 자동수행 기능부 구현)

  • 박영수;박병석;이재설
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.832-837
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    • 1991
  • After many years of proliferation, the nuclear industry is indebted for a formidable consequence, the safe management of spent fuel. Naturally, the high radioactivity involved with such process motivates the development of effective telerobotic systems. Nevertheless, the existing master-slave type of tele manipulators are limited in effectiveness by the human operator's limited sensory and manipulation capabilities. This paper presents the result of a research effort to resolve such problems by assigning the slave manipulator a certain degree of intelligence; sensing and actuation. In the presented system, a perception-action loop is achieved using ultrasonic range sensor and laser distance sensor interfaced with the PUMA 760 industrial robot system, and applied to automating impact wrenching task for unbolting the lid of nuclear spent fuel cask. The perception-action loop performs determination of the cask location, collision avoidance and centering of the impact wrench onto the bolt head. To aid the insertion task and to provide versatility a mounting module consisting of an RCC device and an automatic tool changer is designed and implemented. The performance of the developed system is tested on the model cask and the result is given.

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A Reliability Evaluation of the Robot using an Motion Feature (움직임 정보를 이용한 로봇의 신뢰성 평가)

  • Cho, Jai-Wan;Seo, Yong-Chil;Jeong, Kyung-Min
    • Proceedings of the Korea Information Processing Society Conference
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    • 2013.11a
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    • pp.1382-1385
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    • 2013
  • 본 논문에서는 로봇의 움직임 특성을 추출하여 로봇 시스템의 신뢰성을 평가하는 방법을 제안한다. 원자력 발전소 증기 발생기 전열관의 비파괴 검사에 사용되는 ECT 검사용 Probe 가이드 로봇 (이하 증기발생기 로봇으로 기술)을 대상으로 하였다. 증기발생기 로봇의 동작 상태를 감시하기 위해 관측 카메라가 설치된다. 증기발생기 수실은 로봇 설치 및 해체를 위한 원형의 출입구 (Man Way)를 제외하고는 밀폐된 공간이다. 증기 발생기 전열관의 비파괴 검사 중에는 로봇과 로봇의 동작을 감시하는 관측 카메라만 설치된다. 관측 카메라가 고정되어 있다면, 배경의 변화를 야기하는 외란은 없다고 가정할 수 있다. 시간적으로 이웃하는 2 개의 관측 영상을 미분 (차 영상) 처리하면, 로봇 시스템의 이동 성분만 추출된다. 이러한 이동성분의 크기를 계산하여 로봇의 전체 행정거리 (ECT Probe를 검사위치에 안내하기 위해 로봇 기구부가 움직이는 범위)에 대해 영상 프레임 단위로 전개하면 특정의 고유 궤적이 나타난다. 이러한 고유 궤적과 다른 패턴을 보이는 로봇의 움직임 궤적은 에러로 간주한다. Burn-in 시험 (원자력 발전소 현장에 투입하기 전에 실험실에서 현장 적용의 타당성을 검증하기 위해 수행하는 시험) 중에 있는 증기발생기 로봇에 대해 본 논문에서 제안한 방법으로 신뢰성 평가를 수행하였으며, 그 결과 및 문제점 등에 대해 기술한다.

Suggestion of Efficient High Dose Spent Filter Handling and Compaction Equipment

  • Lee, Kyungho;Chung, Sewon;Park, Seonghee;Kim, HuiGyeong
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.20 no.2
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    • pp.243-253
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    • 2022
  • Spent filters with a high radiation dose rate of 2 mSv·hr-1 or more are not easily managed. So far, the Korean policy for spent filter disposal is to store them temporarily at nuclear power plants until the waste filters can be easily managed. Nuclear power plant decommissioning in Korea is starting with Kori unit 1. Volume reduction of waste generated during decommissioning can reduce the cost and optimize the space usage at disposal site. Therefore, efficient volume reduction is a very important factor during the decommissioning process. A conceptual method, based on the experiences of developing 200 and 800 ton compactors at Orion EnC, has been developed considering worker exposure with the followings a crusher (upgrade of compaction efficiency), an automatic dose measuring system with a NaI(Tl) detector, a shield box, an inner drum to prepare for easy handling of drums and packaging, a 30 ton compactor, and an automatic robot system. This system achieves a volume reduction ratio of up to 85.7%; hence, the system can reduce the disposal cost and waste volume. It can be applied to other types of wastes that are not easily managed due to high dose rates and remote control operation necessity.

Kinematic Modelling of the Trot of a Lizard Based on the Motion Capture (모션 캡쳐에 기반한 도마뱀 속보에 대한 기구학적 모델링)

  • Kim, Chang Hoi;Shin, Ho Cheol;Lee, Heung Ho
    • Journal of the Institute of Electronics and Information Engineers
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    • v.50 no.8
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    • pp.264-273
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    • 2013
  • The importance of the robots has emerged as the means of minimizing the casualties in the future war, and, thus, the biomimetic robots mimicking the optimized organisms has been actively studied. The robot inspired lizard is suitable for reconnaissance and the surveillance in narrow areas. In this paper, we analyzed the locomotion of a lizard by motion capture system using the infrared markers. We attached 21 markers to the joints of the lizard. By considering the measured data, we analyzed the walking motion of the lizard which trots in a sprawled posture. Moreover, we proposed the 25 dof kinematic model which was able to reproduce the gait of the lizard faithfully. The model was verified by simulations.

A Response Time of the Nuclear Emergency Preparedness Robot based on the Gamma Ray Dose-Rate Constraints (감마선 선량율 제한조건에 따른 원자력 비상대응로봇의 대응시간)

  • Cho, JaiWan;Choi, Young Soo;Kim, TaeWon;Jeong, KyungMin
    • Proceedings of the Korea Information Processing Society Conference
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    • 2014.04a
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    • pp.807-810
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    • 2014
  • 로봇 시스템의 제어 및 이를 이용한 환경 인식에는 많은 전자 광학 소자들이 사용되고 있다. 로봇 제어회로에 사용되고 있는 Si CMOS 공정의 CPU, ASIC, FPGA 소자는 고 선량의 감마선에 취약하다. 환경정보 수집용으로 로봇에 탑재되는 CMOS/CCD 카메라의 관측영상에는 고선량 감마선으로 인한 speckle (백색잡음, white noise) 들이 나타나며, 이들이 카메라의 관측성능을 저하시킨다. 후쿠시마 원자력발전소 사고와 같이 원자력시설에서 제어불능의 심각한 사고가 발생되면 고선량 감마선이 방출된다. 이러한 고선량 감마선방출은 사람에 의한 사고수습을 불가능하게 하며, 사고 수습을 위해서는 로봇의 활용이 불가피하다. 그러나, 방출되는 고선량 감마선의 세기(선량율)가 지나치게 높을 경우, 로봇 전자회로가 장애를 일으키기 때문에 로봇의 적절한 임무수행이 가능한 감마선 세기에 대한 고려가 필요하다. 본 논문에서는 고선량 감마선 환경하에서의 로봇 탑재 CCD/CMOS 카메라의 관측 성능을 고려하여 100 Gy/h 를 감마선 선량율 제한조건으로 설정한다. 그리고, 재 가동 승인심사를 받기 위해 일본의 원전 운영자들이 제시한 PWR (가압경수로) 원전의 중대사고 대책 적합성 평가문서에 나타난 노심용융개시 시점의 원자로 격납건물내 감마선 선량율 추이 계산결과를 활용하여 로봇의 대응시간을 계산하였다. 문서 (PDF) 에 표현된 감마선 선량율 추이 그래프를 영상 판독하여, 격납건물내 감마선 선량율이 100 Gy/h 제한조건에 도달하는 시간을 계산하였다. 이를 로봇의 대응시간으로 설정한다.

Experiment on water turbulent natural convection for safety improvement of nuclear power plant (원자력발전소 안전성 평가 향상을 위한 물 자연대류 검증 실험)

  • Kim, Donghyuk;Ryu, Nayoung;Kim, Man-Bae;Park, Chang-Yong;Kim, Jungwoo
    • Journal of the Korean Society of Visualization
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    • v.14 no.3
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    • pp.46-50
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    • 2016
  • The objective of the present study is to perform experiments for water filled cavity heated and cooled from the side at $Ra=8.5{\times}108$. This experiment can provide validation database of the standard k-${\varepsilon}$ turbulence model for single-phase turbulent natural convection which has been regarded as one of the important phenomena in nuclear safety. For the natural convection inside a cavity, temperature and velocity were obtained by thermometry and PIV (Particle Image Velocimetry) methods. These results would be used for validation of standard k-${\varepsilon}$ turbulence model.

Dynamic analysis of multi-functional maintenance platform based on Newton-Euler method and improved virtual work principle

  • Li, Dongyi;Lu, Kun;Cheng, Yong;Zhao, Wenlong;Yang, Songzhu;Zhang, Yu;Li, Junwei;Shi, Shanshuang
    • Nuclear Engineering and Technology
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    • v.52 no.11
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    • pp.2630-2637
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    • 2020
  • The structure design of divertor Multi-Functional Maintenance Platform (MFMP) actuated by hydraulic system for China Fusion Engineering Test Reactor (CFETR) was introduced in this paper. The model of MFMP was established according to maintenance requirements. In this paper, Newton-Euler method and the improved virtual work principle were used, the equivalent driving force of each actuator was obtained through the equivalent Jacobian inverse matrix derived from velocity relationship among the components. The accuracy of the model was verified by ADAMS simulation. The stability control of the heavy-duty components driven by hydraulic cylinders based on Newton-Euler method and improved virtual work principle was established.

Evaluation on Mechanical Properties of Sintered Tungsten Materials by Solvents (소결된 텅스텐 재료의 용매에 의한 특성 평가)

  • Park, Kwang-Mo;Lee, Sang-Pill;Lee, Jin-Kyung
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.3
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    • pp.289-294
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    • 2021
  • Tungsten (W) is used as a facing material for nuclear fusion reactors, and it is used in conjunction with structural materials such as copper alloy (CuCrZr), graphite, or stainless steel. On the other hand, since tungsten is a material with a high melting point, a method that can be manufactured at a lower temperature is important. Therefore, in this study, tungsten, which is a facing material, was attempted to be manufactured using a pressure sintering method. Material properties of sintered tungsten materials were analyzed for each solvent using two types of solvents, acetone and polyethylene glycol. The sintered tungsten material using acetone as a solvent exhibited a hardness value of about 255 Hv, and when polyethylene glycol was used, a hardness value of about 200 Hv was shown. The flexural strength of the sintered tungsten material was 870 MPa and 307 MPa, respectively, when acetone and polyethylene glycol were used as solvents. The sintered tungsten material using acetone as a solvent caused densification between particles, which served as a factor of increasing the strength.

Research on the cable-driven endoscopic manipulator for fusion reactors

  • Guodong Qin;Yong Cheng;Aihong Ji;Hongtao Pan;Yang Yang;Zhixin Yao;Yuntao Song
    • Nuclear Engineering and Technology
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    • v.56 no.2
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    • pp.498-505
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    • 2024
  • In this paper, a cable-driven endoscopic manipulator (CEM) is designed for the Chinese latest compact fusion reactor. The whole CEM arm is more than 3000 mm long and includes end vision tools, an endoscopic manipulator/control system, a feeding system, a drag chain system, support systems, a neutron shield door, etc. It can cover a range of ±45° of the vacuum chamber by working in a wrap-around mode, etc., to meet the need for observation at any position and angle. By placing all drive motors in the end drive box via a cable drive, cooling, and radiation protection of the entire robot can be facilitated. To address the CEM motion control problem, a discrete trajectory tracking method is proposed. By restricting each joint of the CEM to the target curve through segmental fitting, the trajectory tracking control is completed. To avoid the joint rotation angle overrun, a joint limit rotation angle optimization method is proposed based on the equivalent rod length principle. Finally, the CEM simulation system is established. The rationality of the structure design and the effectiveness of the motion control algorithm are verified by the simulation.

Development the Technique for Fabrication of the Thermal Fatigue Crack to Enhance the Reliability of Structural Component in NPPs (원자력 구조재 신뢰성 향상을 위한 열피로 균열 시험편 제작 기법 개발)

  • Kim, Yong;Kim, Jae-Sung;Lee, Bo-Young
    • Journal of Welding and Joining
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    • v.26 no.2
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    • pp.43-49
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    • 2008
  • Fatigue cracks due to thermal stratification or corrosion in pipelines of nuclear power plants can cause serious problems on reactor cooling system. Therefore, the development of an integrated technology including fabrication of standard specimens and their practical usage is needed to enhance the reliability of nondestructive testing. The test material was austenitic STS 304, which is used as pipelines in the Reactor Coolant System of a nuclear power plants. The best condition for fabrication of thermal fatigue cracks at the notch plate was selected using the thermal stress analysis of ANSYS. The specimen was installed from the tensile tester and underwent continuos tension loads of 51,000N. Then, after the specimen was heated to $450^{\circ}C$ for 1 minute using HF induction heater, it was cooled to $20^{\circ}C$ in 1 minute using a mixture of dry ice and water. The initial crack was generated at 17,000 cycles, 560 hours later (1cycle/2min.) and the depth of the thermal fatigue crack reached about 40% of the thickness of the specimen at 22,000 cycles. As a results of optical microscope and SEM analysis, it is confirmed that fabricated thermal fatigue cracks have the same characteristics as real fatigue cracks in nuclear power plants. The crack shape and size were identified.