• Title/Summary/Keyword: Nuclear Piping

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A Numerical Study on Flow-Accelerated Corrosion in Two Adjacent Elbows

  • Yun, Hun;Hwang, Kyeongmo;Moon, Seung-Jae
    • Corrosion Science and Technology
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    • v.15 no.1
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    • pp.6-12
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    • 2016
  • Flow-Accelerated Corrosion (FAC) is a well-known degradation mechanism that attacks the secondary piping in nuclear power plants. Since the Surry Unit 2 event in 1986, most nuclear power plants have implemented management programs to deal with damages in carbon and low-alloy steel piping. Despite the utmost efforts, damage induced by FAC still occurs in power plants around the world. In order to predict FAC wear, some computer programs were developed such as CHECWORKS, CICERO, and COMSY. Various data need to be input to these programs; the chemical composition of secondary piping, flow operating conditions and piping geometries. CHECWORKS, developed by the Electric Power Research Institute (EPRI), uses a geometry code to calculate geometry effects. Such a relatively simple geometry code is limited in acquiring the accuracy of FAC prediction. Recently, EPRI revisited the geometry code with the intention of updating it. In this study, numerical simulations were performed for two adjacent $90^{\circ}$ elbows and the results were analysed in terms of the proximity effect between the two adjacent elbows.

A Seismic Stability Design by the KEPIC Code of Main Pipe in Reactor Containment Building of a Nuclear Power Plant (원자력 발전소 RCB 내 중요배관의 KEPIC 코드에 의한 내진 안전성 설계)

  • Yi, Hyeong-Bok;Lee, Jin-Kyu;Kang, Tae-In
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.2
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    • pp.233-238
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    • 2011
  • In piping design of nuclear power plant facilities, the load stress according to self-weight is important for design values in test run(shutdown and starting). But sometimes it needs more studies, such as seismic analysis of an earthquake of power plant area and fatigue life and stress of thermal expansion and anchor displacement in operating run. In this paper, seismic evaluations were performed to nuclear piping system of Shin-Kori NO. 3&4 being built in Pusan lately. Results of seismic analysis are evaluated on basis of KEPIC MN code. The structural integrity on RCB piping system was proved.

Evaluation of Thermal Embrittlement for Cast Austenitic Stainless Steel Piping in PWR Nuclear Power Plants (PWR 원전 주조 스테인리스강 배관의 열취화 평가)

  • Kim, Cheol;Jin, Tae-Eun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.96-101
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    • 2004
  • Cast austenitic stainless steel is used for several components, such as primary coolant piping, elbow, pump casing and valve bodies in light water reactors. These components are subject to thermal embrittlement at the reactor operating temperature. The objective of this study is to summarize the method of estimating ferrite content, Charpy impact energy and J-R curve and to evaluate the thermal embrittlement of the cast austenitic stainless steel piping used in the domestic nuclear power plants. The result of evaluation, two domestic nuclear power plants used CF-8M and CF-8A material has adequate fracture toughness after saturation.

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A Study on Managing of Metal Loss by Flow-Accelerated Corrosion in the Secondary Piping of CANDU Nuclear Plants (CANDU형 원전 2차 배관의 침부식 감육 관리방법에 관한 연구)

  • 심상훈;송정수;윤기봉;황경모;진태은;이성호
    • Journal of Energy Engineering
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    • v.11 no.1
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    • pp.18-25
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    • 2002
  • One of the most serious concern in nuclear power plant piping maintenance is thickness reduction due to flow-accelerated corrosion (FAC). Since the FAC occurs under specific conditions of pH, dissolved oxygen, temperature, flow velocity, steam quality of the fluid and materials and geometry of the piping, a systematic approach is required for managing the FAC problem. In this study, construction of a secondary piping database, analyzing the FAC rate using the database and predicting the residual life was performed for a domestic CANDU nuclear power plant. Also FAC mechanism and factors affecting FAC were reviewed. By showing a case study on analysis for a pipe line between a separator and a flash tank, a procedure for managing FAC problem is suggested. The procedure proposed in this paper can be widely applied to the secondary piping of other domestic nuclear polder plants.

Development of Nuclear Piping Integriry Expert System (II) -System Development and Case Studies- (원자력배관 건전성평가 전문가시스템 개발(II) -시스템 개발 및 사례해석-)

  • Jeon, Hyeon-Gyu;Heo, Nam-Su;Kim, Yeong-Jin;Park, Yun-Won;Choe, Yeong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.6
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    • pp.1015-1022
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    • 2001
  • The objective of this paper is to develop an expert system called NPIES for nuclear piping integrity. This paper describes the structure and the development strategy of the NPIES system. The NPIES system consists of 3 part; the data input part, the analysis part and the output part. The data input part consists of the material properties database module and the suer interface module. The analysis part consists of the LEFM, CDFD, J/T, limit load modules and the 12 analysis routines for different cracks and loading conditions are provided respectively. Analysis results are presented to screen, printer and text file in the output part. Several case studies on circumferentially cracked piping were performed to evaluate the accuracy and the usefulness of the code. Maximum piping loads predicted by the NPIES system agreed well with those by the 3-dimensional finite element analysis. In addition, even if the material properties were not fully given, the NPIES system provided reasonable evaluation results with the predicted material properties inferred from the material properties database module.

Development of Phased Array Ultrasonic Testing Technique for Nuclear Power Plant Cast Piping Weld (원자력발전소 주조 배관 용접부 위상배열 초음파검사 기술 개발)

  • Yoon, Byungsik;Yang, Seunghan;Kim, Yongsik
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.1
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    • pp.16-22
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    • 2010
  • Cast austenitic stainless steel(CASS) is used in the primary cooling piping system of nuclear power plant for it's relative low cost, corrosion resistance and easy of welding. However, the coarse-grain structure of cast austenitic stainless steel can strongly affect the inspectability of ultrasonic testing. The major problems encountered during inspection are beam skewing, high attenuation and high background noise of CASS component. So far, the best inspection performance involving CASS components have been achieved using low frequency TRL(Transmitter/Receiver side-by-side L wave) angle beam probe. But TRL technique could not detect shallow defect and it contains an uncertainty for sizing capability. Currently, most of researchers are studying to overcome these challenge issue. In this study, low-frequency phased array TRL technique used to detect and sizing the flaws in CF8A cast austenitic stainless steel.As conclusion, we could detect and size not only axial flaw but also circumferential flaw using low frequency phased array technique.

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Applicability Evaluation of Methodology for Evaluating High Cycle Thermal Fatigue of a Mixing Tee in Nuclear Power Plants (원전 혼합배관 고주기 열피로 평가방법론의 적용성 평가)

  • Kim, Sun-Hye;Sung, Hee-Dong;Choi, Jae-Boong;Huh, Nam-Su;Park, Jeong-Soon;Choi, Young-Hwan
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.4
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    • pp.44-50
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    • 2011
  • Turbulent mixing of hot and cold coolants is one of the possible causes of high cycle thermal fatigue in piping systems of nuclear power plants. A typical situation for such mixing appears in turbulent flow through a T-junction. Since the high cycle thermal fatigue caused by thermal striping was not considered in the piping fatigue design in several nuclear power plants, it is very important to evaluate the effect of thermal striping on the integrity of mixing tees. In the present work, before conducting detailed evaluation, three thermal striping evaluation methodology suggested by EPRI, JSME and NESC are analyzed. Then, a by-pass pipe connected to the shutdown cooling system heat exchanger is investigated by using these evaluation methodology. Consequently, the resulting thermal stresses and the fatigue life of the mixing tee are reviewed and compared to each other. Futhermore, the limitation of each methodology are also presented in this paper.

Investigation on Effects of Residual Stresses and Charpy V-Notch Impact Energy on Brittle Fractures of the Butt Weld between Close Check Valve and Piping, and of the Valve Body in Nuclear Power Plants (원전 역지 밸브/배관 맞대기 용접부와 밸브 몸체의 취성 파괴에 미치는 잔류응력 및 Charpy V-노치 충격에너지의 영향 고찰)

  • Kim, Jong-Sung;Kim, Hyun-Su
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.1
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    • pp.69-73
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    • 2015
  • The study investigated effects of residual stresses and Charpy impact energy on brittle fractures of the butt weld between the valve and the piping, and of the valve body in nuclear power plants via a linear elastic fracture mechanics approach in the ASME B&PV Code, Sec.XI and finite element analysis. Weld residual stress in a butt weld between close check valve and piping, and residual stress in the valve due to casting process were assumed to be proportional to yield strength of base metal. Operating stresses in the butt weld and the valve body were calculated using approximate engineering formulae and finite element analysis, respectively. Applied stress intensity factors were calculated by assuming postulated cracks with specific sizes and then by substituting the residual stresses and the operating stresses into engineering formulae presented in the ASME B&PV Code, Sec.III. Plane strain fracture toughness was derived by using a correlation between Charpy V-notch impact energy and fracture toughness. Structural integrity of the weld and the body against brittle fracture was assessed by using the applied stress intensity factors, plane strain fracture toughness and the linear elastic fracture mechanics approach. As a result, it was identified that the structural integrity was maintained with decreasing the residual stress levels and increasing the Charpy V-notch impact energy.

A Study on Seismic Performance Improvement of Nuclear Piping System through Dynamic Absorber (동흡진기를 사용한 원전 배관계 내진성능 상향에 대한 연구)

  • Kwag, Shinyoung;Kwak, Jinsung;Lee, Hwanho;Oh, Jinho;Koo, Gyeong Hoi
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.14 no.2
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    • pp.41-48
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    • 2018
  • In this study, the dynamic absorber and the damper are applied to improve the seismic performance of the piping system, and their quantitative effects on the piping system performance are examined. For this purpose, the response performances of piping system applied with the dynamic absorber/damper are compared with those of the original piping system. Firstly, the frequency response analyses of the piping system with the presence or the absence of dynamic absorber/damper are performed and these results are compared. It has been shown that the maximum acceleration response per the frequency of the piping system is considerably reduced by installing the dynamic absorber and the damper. Secondly, the seismic responses of the piping systems with and without dynamic absorber/damper are compared. As a result of the numerical analyses, it is confirmed that key responses are reduced by 17%-63% due to the installation of the dynamic absorber and damper. Finally, as a result of the seismic performance evaluation, it is confirmed that the HCLPF (High Confidence of Low Probability of Failure) seismic performances are increased by 1.22 to 2.70 times with respect to the failure modes with an aid of the dynamic absorber and damper.