• Title/Summary/Keyword: Nozzle contact

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Inertia Force Problem and Nozzle Contact Mechanism of Linear Motor Drive Injection Molding Machine

  • Bang, Young-Bong;Susumu Ito
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.5
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    • pp.34-40
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    • 2003
  • This paper presents the inertial force problem of ultrahigh-speed injection molding machine using linear motors, and presents its solutions. To make very thin products by injection molding, very high injection speed is required, and linear motors are used for this purpose. However, direct drive by linear motors may cause brief nozzle separation from the sprue bushing because of the inertia force which is as large as the total output thrust of the linear motors, and this momentary separation can cause molten plastic to leak. In this paper, two solutions are proposed for this inertia force problem. One is the mechanical cancellation of the inertia force, and the other is to increase the nozzle contact force. With the latter solution, the stationary platen bending worsens, so a new nozzle contact mechanism is also proposed, which can prevent the stationary platen bending.

Inertia Force Problem and Nozzle Contact Mechanism on Linear Motor Drive Injection Molding Machine (리니어모터식 사출성형기의 반력문제 및 노즐터치기구)

  • Bang, Yeong-Bong;Yun, Deung-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.171-177
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    • 2002
  • This paper presents the inertial force problem of ultrahigh-speed injection molding machine using linear motors, and presents its solutions. To make very thin products by injection molding, very high injection speed is required, and linear motors are used for this purpose. But direct drive by linear motors may cause brief nozzle separation from the sprue bushing because of the inertia force as large as the total output thrust of the linear motors, and this momentary separation can cause molten plastic leakage. In this paper, two solutions are proposed for this inertia force problem. One is the mechanical cancellation of the inertia force, and the other to increase the nozzle contact force. With the latter solution, the stationary platen bending worsens, so a new nozzle contact mechanism is also proposed, which can prevent the stationary platen bending.

The regime map for the direct contact condensation of steam vertically injected through a mini nozzle (미세노즐을 통해 수직분사된 수증기의 직접접촉응축 영역도)

  • Lee, Soo-Kwan;Bae, Song-Hyo;Kim, Moo-Hwan
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1075-1079
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    • 2004
  • Steam was vertically discharged into water through mini nozzles of various diameters (d=0.115, 0.520, 1.55mm). The condensation was observed and categorized into several types of condensation regimes for each of the nozzles. Compared with the regimes in the previous researches, the regimes of 'internal necking with attached bubble' and 'internal chug with detached bubble' were newly observed. Depending on a nozzle, some regimes expanded, shrank, or moved in the regime map. For the nozzle of 1.55mm, the regime map was similar to Chan and Lee (1982) except that the regime of 'internal chug' was not observed. For the nozzle of 0.115mm, the regime of 'internal chug' appeared even at high pool temperature.

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Numerical Study on Drop Formation Through a Micro Nozzle (미세노즐을 통한 액적형성에 관한 수치적 연구)

  • Kim Sungil;Son Gihun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.2 s.233
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    • pp.205-213
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    • 2005
  • The drop ejection process from a micro nozzle is investigated by numerically solving the conservation equations for mass and momentum. The liquid-gas interface is tracked by a level set method which is extended for two-fluid flows with irregular solid boundaries. Based on the numerical results, the liquid jet breaking and droplet formation behavior is found to depend strongly on the pulse type of forcing pressure and the contact angle at the gas-liquid-solid interline. The negative pressure forcing can be used to control the formation of satellite droplets. Also, various nozzle shapes are tested to investigate their effect on droplet formation.

Nozzle Swing Angle Measurement Involving Weighted Uncertainty of Feature Points Based on Rotation Parameters

  • Liang Wei;Ju Huo;Chen Cai
    • Current Optics and Photonics
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    • v.8 no.3
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    • pp.300-306
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    • 2024
  • To solve the nozzle swing angle non-contact measurement problem, we present a nozzle pose estimation algorithm involving weighted measurement uncertainty based on rotation parameters. Firstly, the instantaneous axis of the rocket nozzle is constructed and used to model the pivot point and the nozzle coordinate system. Then, the rotation matrix and translation vector are parameterized by Cayley-Gibbs-Rodriguez parameters, and the novel object space collinearity error equation involving weighted measurement uncertainty of feature points is constructed. The nozzle pose is obtained at this step by the Gröbner basis method. Finally, the swing angle is calculated based on the conversion relationship between the nozzle static coordinate system and the nozzle dynamic coordinate system. Experimental results prove the high accuracy and robustness of the proposed method. In the space of 1.5 m × 1.5 m × 1.5 m, the maximum angle error of nozzle swing is 0.103°.

Tests of the arc-resistant characteristics of nozzle and arcing contact for EHV class GCB (초고압급 가스차단기용 노즐 및 아크접점의 내아크 특성시험)

  • Song, K.D.;Chong, J.K.;Park, K.Y.;Kweon, K.Y.
    • Proceedings of the KIEE Conference
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    • 1997.07a
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    • pp.89-93
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    • 1997
  • Various types of nozzles and arcing contacts for EHV class GCB have been made to investigate the arc-resistant characteristics of them during short-circuit tests. The tested results are presented and analyzed to give useful information for GCB nozzle and contact manufacturers.

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Shape Modification for Decreasing the Spring Stiffness of Double-plated Nozzle Type Spacer Grid Spring (이중판 노즐형 지지격자 스프링의 지지 강성감소를 위한 형상 개선)

  • Kang, H.S.;Song, K.N.;Lee, J.H.;Lee, K.H.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.400-405
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    • 2001
  • Nozzle of the double-plated grid plays the role of the spring to support a fuel rod as well as to provide the coolant path in grid. The nozzle was known to be necessary to reduce the spring stiffness for supporting performance. In this study the contact analysis between the fuel rod and the nozzle type spacer grid was performed by using ABAQUS standard to propose the preferable shape in tenn of spring performance. Two small cuts at the upper and lower part of the nozzle appeared to have a minor effect in decreasing the nozzle stiffness. A long slot at the center of the nozzle was turned out not only to decrease the spring constant as desired but also to increase the elastic displacement.

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Development of Electrospray Micro Thruster with Super-Hydrophobic PTFE Surface Nozzle Treated by Ar and Oxygen Ion Beam

  • Lee, Y.J.;Byun, D.Y.;Si, Bui Quang Tran;Kim, S.H.;Park, B.H.;Yu, M.J.;Kim, M.Y.
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.877-880
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    • 2008
  • In this article, in order to fabricate polymer based electrospray device with super hydrophobic nozzle we use PTFE(polyfluorotetraethylene) plate and PMMA(polymethylmethacrylate). To obtain the super hydrophobic surface nozzle, PTFE surface is treated by argon and oxygen plasma treatment process. And evaluate the treated surface, perform measuring contact angle, SEM(Scanning Electron Microscope) and AFM(Atomic Force Microscope). We compare the performance of the super hydrophobic PTFE surface nozzle with raw PTFE and PMMA surface nozzle. For the ion beam treated PTFE nozzle, the liquid doesn't overflow and it keeps initial position and meniscus shape. From these results, we expect in cease of superhydrophobic surface nozzle jetting becomes more stable and repeatable.

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The Experimental Study of EHD Printing for Different Nozzle Shapes (노즐 형상에 따른 전기수력학 프린팅의 실험적 연구)

  • Kim, Ji-Young;Nguyen, Vu Dat;Byun, Do-Young
    • Journal of the Korean Society of Visualization
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    • v.9 no.2
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    • pp.48-53
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    • 2011
  • The shape of nozzle cross-section plays an important role in stabilizing electrospray jet. The angle of contact line is governed based on the famous Young-Laplace equation. Compared to a round nozzle that has a constant curvature along the orifice, the square nozzle has four square corner edges and four straight edges that hold the meniscus in a different manner and is of interest in this study. By utilizing both square and round capillary nozzle, we examine the effect of nozzle shape in electrohydrodynamic jetting. The ejections were recorded with a high speed camera and analyzed to examine the jetting repeatability based on dynamic movement of meniscus. The result suggests that if the corner edges are not sharp, then its effect on repeatability is also limited.

A Study of Rivulet Flow on Inclined Surface (경사면에서의 리뷸릿 유동에 관한 연구)

  • Kim, Jin-Ho;Kim, Ho-Young;Lee, Jae-Heon
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.576-581
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    • 2001
  • When a liquid is supplied through a nozzle onto a relatively nonwetting inclined solid surface, a narrow rivulet forms. This work provides novel physical insights into the following phenomena in the rivulet flow that have not been well understood to date. Firstly, the fundamental mechanism behind the transition of a linear rivulet to a droplet flow is investigated. The experiments show that the droplet flow emerges due to the necking of a liquid thread near the nozzle. Based on the observation, it is argued that when the retraction velocity of a liquid thread exceeds its axial velocity, the bifurcation of the liquid thread occurs, and this argument is experimentally verified. Secondly, a discussion on the curved motion of a meandering rivulet is given. This study proposes the contact angle hysteresis as a primary origin of the centripetal force that enables the rivulet's curved motion A simple scaling analysis based on this assumption predicts a radius of curvature which agrees with the experimental observation.

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