• 제목/요약/키워드: Nozzle Printing

검색결과 95건 처리시간 0.027초

입자 추적 기법을 활용한 에어로졸 제트 프린팅 공정의 분사 특성에 대한 CFD 해석적 분석 (CFD Analytical Analysis of Jetting Characteristics in Aerosol Jet Printing Process Using Particle Tracking Technique)

  • 정상민;박승운;최의근;오수빈;이철희
    • 드라이브 ㆍ 컨트롤
    • /
    • 제21권2호
    • /
    • pp.8-14
    • /
    • 2024
  • This paper investigates the jetting characteristics of an aerosol jet printing (AJP) process as a function of design and operating conditions. The governing equations of the AJP system are derived for experimentation and analysis. To understand the characteristics of the AJP system, this thesis analyzes the jetting characteristics as a function of the flow rate of the carrier gas and the sheath gas, and the variation of the linewidth with the nozzle exit size based on particle tracking. This thesis focuses on computational fluid dynamics (CFD), which is a computer simulation. The particle tracking results obtained by CFD were analyzed using MATLAB. CFD analytical models can be analyzed in environments with different conditions and consider more specific situations than mathematical computational models. The validity of the CFD analysis is shown by comparing the experimental results with the CFD analysis.

FDM 3D 프린터 최적 공정 변수 선정을 위한 공정 윈도우 평가법 (Estimation of Process Window for the Determination of the Optimal Process Parameters in FDM Process)

  • 안일혁
    • 한국융합학회논문지
    • /
    • 제9권8호
    • /
    • pp.171-177
    • /
    • 2018
  • 3D 프린팅 기술에 있어서, 각각의 기술들은 고품질의 출력물을 얻기 위해서는 최적화해야 할 다양한 인자들을 가지고 있다. FDM (fused deposition modeling) 방식의 3D 프린터 또한 최적화해야 할 다수의 인자들이 있다. 그 중에서도 노즐 온도와 노즐 이송 속도는 가장 기본이 되는 인자라고 할 수 있다. 안정적인 출력이 가능한 두 인자의 조합을 찾는 것은 FDM 장비를 이용한 출력에 있어서 가장 먼저 선행되어야 할 일이다. 본 연구에서는 다양한 두 인자 조합에 따라 단일 라인 출력을 수행하였고, 얻어진 출력 결과물을 평가를 통하여 안정적인 출력이 가능한 범위를 선정하는 새로운 방법을 제시하였다. 제시한 방법을 통하여 평가한 안정적 조건 범위들을 동일 범위 조건 아래에서 다층 단일 라인 출력을 통하여 검증하였다. 그 결과, 단일 라인과 다층 단일 라인 출력이 동일한 안정적 범위를 보이고 있음을 확인 할 수 있었다. 이는 본 논문에서 제안한 단일 라인 평가법을 다층 출력의 안정성을 그대로 반영할 수 있음을 보여 준다. 이상의 결과들로 볼 때, 제안한 방법은 간단한 실험과 측정 방법을 이용하여 손쉽게 수행 될 수 있다는 점과 공정 변수들의 최적화를 위한 기본 데이터를 제공한다는 점에서도 그 의미를 찾을 수 있었다.

Three-dimensional Bio-printing Technique: Trend and Potential for High Volume Implantable Tissue Generation

  • Duong, Van-Thuy;Kim, Jong Pal;Kim, Kwangsoo;Ko, Hyoungho;Hwang, Chang Ho;Koo, Kyo-in
    • 대한의용생체공학회:의공학회지
    • /
    • 제39권5호
    • /
    • pp.188-207
    • /
    • 2018
  • Recently, three-dimensional (3D) printing of biological tissues and organ has become an attractive interdisciplinary research topic that combines a broad range of fields including engineering, biomaterials science, cell biology, physics, and medicine. The 3D bioprinting can be used to produce complex tissue engineering scaffolds based on computer designs obtained from patient-specific anatomical data. It is a powerful tool for building structures by printing cells together with matrix materials and biochemical factors in spatially predefined positions within confined 3D structures. In the field of the 3D bioprinting, three major categories of the 3D bioprinting include the stereolithography-based, inkjet-based, and dispensing-based bioprinting. Some of them have made significant process. Each technique has its own advantages and limitations. Compared with non-biological printing, the 3D bioprinting should consider additional complexities: biocompatibility, degradability of printing materials, cell types, cell growth, cell viability, and cell proliferation factors. Numerous 3D bioprinting technologies have been proposed, and some of them have been making great progress in printing several tissues including multilayered skin, cartilaginous structures, bone, vasculature even heart and liver. This review summarizes basic principles and key aspects of some frequently utilized printing technologies, and introduces current challenges, and prospects in the 3D bioprinting.

3 차원 표면의 컬러 인쇄를 위한 공정 변수 영향 분석에 관한 연구 (investigation of process parameter influence on 3D surface coloring)

  • 송민섭;이상호;김효찬;양동열
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2004년도 추계학술대회 논문집
    • /
    • pp.1390-1393
    • /
    • 2004
  • In the present industry, three-dimensional colored shape has required for realistic prototype in rapid manufacturing. Z-corporation developed 3D printer which can color three-dimensional prototype but this process can't be adopted to other rapid prototype products and spend much time and cost coloring 3D shape. In this study a new coloring process on three-dimensional surface is proposed for realistic prototype. Three-dimensional surface coloring apparatus is composed of HP ink jet head and X-Y plotter. Distance and angle between ink jet nozzle and 3D surface are set as process parameter. Based on the experiment of process parameters, it is shown that distance and angle affected on printed image on 3D surface. Circle and line shape are chosen as standard image shape because the shape has widely used as standard in 2D printing. Consequently, the distorted image on 3D surface is corrected by transformed input image data.

  • PDF

정전기력 잉크젯 프린팅을 이용한 마이크로 패터닝에 관한 연구 (A Study for Micro-patterning using an Electrostatic Inkjet)

  • 김준우;최경현;김동수
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2008년도 추계학술대회A
    • /
    • pp.1103-1106
    • /
    • 2008
  • For the current display process, the innovative micro pattern fabrication process using semiconductor process should be developed, which requires the expensive equipment, the limited process environment and the expensive optic-sensitive material. The effort of process innovation during past several years ends up the limit of cost reduction. The existing ink jet technologies such as a thermal bubble ink jet printing and a piezo ink jet printing are required to shorten the nozzle diameter in order to apply to the micro pattern fabrication. In this paper, as one way to cope these problems the micro pattern equipment based on the electrostatic ink jet has been developed and carried out some experiments.

  • PDF

다양한 변화가 가능한 그래핀 복합체 제작 및 응용 (Fabrication and Application of Graphene Composite with Various Modifications)

  • 박종성;김동수;김지관
    • 센서학회지
    • /
    • 제29권3호
    • /
    • pp.201-204
    • /
    • 2020
  • In this study, we fabricated and evaluated graphene composite based 3D scaffolds and planar films. The hybrid composite was prepared by mixing a calculated amount of graphene nanopowder and polydimethylsiloxane in tetrahydrofuran solution. The hybrid composite is easy to manufacture into various forms using direct printing technology or a pressing method. A 3D scaffold structure was prepared at ambient temperature with a flow rate of 240 mm/min. The nozzle pressure was maintained at 350 kPa by adjusting the viscosity of the composite material. The planar film was prepared at different thicknesses using a roll-to-roll equipment. The prepared hybrid nanocomposites were evaluated to investigate their electrical properties according to temperature and mechanical deformation. The obtained results were consistent with each other. Therefore, it can be used effectively as sensors through shape definition.

메탈 프린팅용 압전액추에이터의 특성개선 (Characteristics Improvement of a PZT Actuator for Metal Printing)

  • 윤소남;함영복;김찬용;박평원;강정호
    • 동력기계공학회지
    • /
    • 제9권4호
    • /
    • pp.162-167
    • /
    • 2005
  • The purpose of this paper is to improve the hysteresis characteristics of a stack type piezoelectric actuator using system identification and tracking control. Recently, several printing methods that are cost less and faster than previous semiconductor processes have been developed for the production of electric paper and RFID(Radio Frequency IDentification). The system proposed in this study prints by spraying the molten metal. And this system consist of a nozzle, heating furnace, operating actuator and an XYZ 3-axis stage. As an operating system, the piezoelectric(PZT) actuator is a very useful tool for position control of the metal printing system. However, the PZT actuator has a hysteresis nonlinearity due to the ferroelectric characteristics of the PZT element. This hysteresis causes problem position control characteristics in the system and deteriorates the performance of the system. In this study, an investigation was conducted to improve the hysteresis characteristics of the PZT actuator that has an output displacement for the input voltage. In order to reduce the hysteresis nonlinearity of the PZT actuator, this proposed a inverse hysteresis model and a mathematic modeling method that can express the geometric relationship between voltage and displacement. In addition, system identification and PID control methods were examined. Also, it was confirmed that the proposed control strategy gives good tracking performance.

  • PDF

디지털 프린팅을 위한 실시간 직물 결점 검출 시스템 (A Real-Time Inspection System for Digital Textile Printing)

  • 김경준;이채정;박윤철;김주용
    • 한국염색가공학회지
    • /
    • 제20권1호
    • /
    • pp.48-56
    • /
    • 2008
  • A real-time inspection system has been developed by combining CCD based image processing algorithm and a standard lighting equipment. The system was tested for defective fabrics showing nozzle contact scratch marks, which are one of the frequently occurring defects. Two algorithms used were compared according to both their processing time and detection rate. First algorithm (algorithm A) was based on morphological image processing such as dilation and opening for effective treatment of defective printing areas while second one (algorithm B) mainly employs well-defined edge detection technique based on canny detector and Zermike moment. It was concluded' that although both algorithms were quite successful, algorithm B showed relatively consistent performance than algorithm A in detecting complex patterns.

금속 3D 프린팅 적층 제조 공정 기반 Al-Si-Cu-Mg 합금 조합 실험 (3D-printing-based Combinatorial Experiment for Al-Si-Cu-Mg Alloys)

  • 송용욱;김정준;박수원;최현주
    • 한국분말재료학회지
    • /
    • 제29권3호
    • /
    • pp.233-239
    • /
    • 2022
  • Aluminum alloys are extensively employed in several industries, such as automobile, aerospace, and architecture, owing to their high specific strength and electrical and thermal conductivities. However, to meet the rising industrial demands, aluminum alloys must be designed with both excellent mechanical and thermal properties. Computer-aided alloy design is emerging as a technique for developing novel alloys to overcome these trade-off properties. Thus, the development of a new experimental method for designing alloys with high-throughput confirmation is gaining focus. A new approach that rapidly manufactures aluminum alloys with different compositions is required in the alloy design process. This study proposes a combined approach to rapidly investigate the relationship between the microstructure and properties of aluminum alloys using a direct energy deposition system with a dual-nozzle metal 3D printing process. Two types of aluminum alloy powders (Al-4.99Si-1.05Cu-0.47Mg and Al-7Mg) are employed for the 3D printing-based combined method. Nine types of Al-Si-Cu-Mg alloys are manufactured using the combined method, and the relationship between their microstructures and properties is examined.

개방형 FDM 3D 프린터의 출력물 정밀도를 위한 히팅 시스템 개발 (Development of Heating System for Ensuring Accuracy of Output for Open 3D Printer)

  • 박상호;이주형;김정민
    • 대한기계학회논문집A
    • /
    • 제41권6호
    • /
    • pp.477-482
    • /
    • 2017
  • FDM 방식은 열가소성 필라멘트 가열을 이용하고 압출하여 적층하는 방식이다. FDM 프린팅 공정은 정밀도와 표면 거칠기가 고르지 않지만, 비용과 출력시간에 많은 이점을 갖는다. 최근 몇 년 동안, FDM 프린팅 공정의 정확성을 향상시키는 연구가 많이 진행되었으나, 개방형 3D 프린터의 정밀도 향상에 관한 연구는 미진한 실정이다. 본 연구에서는 개방형의 베드 개선을 통해 상기 출력부의 온도 차이를 감소시키는 방법을 제안한다. 전통적으로, 폐쇠 된 챔버 내에서 FDM프린팅 공정은 수행된다. 그러나, 이 연구에서는 온도차이를 줄이기 위해 개방형 히팅 시스템을 사용하였다. FDM 방식의 프린팅 공정을 FEM 시뮬레이션을 이용하여 수행하였으며, 실험을 통하여 결론을 도출하였다.