• Title/Summary/Keyword: Nondestructive testing(NDT)

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Model for Predicting Ultrasonic NDE Reliability and Statistical Data Analysis of Piping Inspection Round Robin

  • Park, Ik-Keun;Kim, Hyun-Mook
    • International Journal of Reliability and Applications
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    • v.5 no.1
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    • pp.25-36
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    • 2004
  • Ultrasonic inspection system consist of the examination procedures, equipment, and operators. The reliability of nondestructive testing is influenced by the inspection environment, materials and types of defect. It is very difficult to estimate the reliability of NDT due to the various factors. Piping inspection round robin was conducted to quantify the capability of ultrasonic inspection during in-service. In this study, the models for predicting the ultrasonic NDE reliability by logistic model and linear regression model are discussed. The utility of the NDT reliability assessment is verified by the analysis of the data from round robin test with these models.

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Thermal Behavior Variations in Coating Thickness Using Pulse Phase Thermography

  • Ranjit, Shrestha;Chung, Yoonjae;Kim, Wontae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.4
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    • pp.259-265
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    • 2016
  • This paper presents a study on the use of pulsed phase thermography in the measurement of thermal barrier coating thickness with a numerical simulation. A multilayer heat transfer model was ussed to analyze the surface temperature response acquired from one-sided pulsed thermal imaging. The test sample comprised four layers: the metal substrate, bond coat, thermally grown oxide and the top coat. The finite element software, ANSYS, was used to model and predict the temperature distribution in the test sample under an imposed heat flux on the exterior of the TBC. The phase image was computed with the use of the software MATLAB and Thermofit Pro using a Fourier transform. The relationship between the coating thickness and the corresponding phase angle was then established with the coating thickness being expressed as a function of the phase angle. The method is successfully applied to measure the coating thickness that varied from 0.25 mm to 1.5 mm.

Development of Mobile Robot Systems for Automatic Diagnosis of Boiler Tubes in Fossil Power Plants and Large Size Pipelines (화력발전소 보일러 튜브 및 대형 유체수송관 자동 진단을 위한 이동로봇 시스템 개발)

  • Park, Sang-Deok;Jeong, Hee-Don;Lim, Zhong-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.3
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    • pp.254-260
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    • 2002
  • In this study, two types of mobile robotic systems using NDT (Non-destructive testing) method are developed for automatic diagnosis of the boiler tubes and large size pipelines. The developed mobile robots crawl the outer surface of the tubes or pipelines and detect in-pipe defects such as pinholes, cracks and thickness reduction by corrosion and/or erosion using EMAT (Electro-magnetic Acoustic Transducer). Automation of fault detection by means of mobile robotic systems for these large-scale structures helps to prevent significant troubles without danger of human beings under harmful environment.

Fabrication of 1-3 Piezo-composites with a "Dice & Fill" Method and Characterization of Their Piezoelectric Properties as a Function of Lateral Spatial Scale ("Dice와 fill" 방식을 이용한 1-3 압전복합재의 제조와 횡방향 단위 크기에 따른 압전특성 평가)

  • Kim, Young-Deog;Kim, Kwang-Il;Jeong, Woo-Cheol;Kim, Heung-Rak;Kim, Dong-Su
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.4
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    • pp.354-360
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    • 2002
  • The piezoelectric composites had many advantages in comparison with conventional piezoelectric ceramics and piezopolymers for ultrasonic transducers used in NDT and in medical ultrasionic imaging. The electromechanical coupling coefficient should be high and the acoustic impedance should be low in these applications. However, the cross-coupling with spurious oscillations caused by laterally running plate waves exhibited complex motions in the surface of piezoelectric composites with coarse lateral spatial scale. The thickness mode electromechanical coupling coefficient of 1-3type of piezoelectric compoistes were 0.36 to 0.64, and the acoustic impedance of them were 9.8 to 22.7 MRayl. The lateral resonance frequency of 1-3 type piezoelectric composites shifted to high frequency region with decreasing lateral spatial scale.

Deformation Analysis of Wall Thinning Pipe by Using Laser Measurement (레이저 계측을 이용한 곡관 감육부의 변형 해석)

  • Kim K.S.;Jung H.C.;Jung S.W.;Kwag J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.27-28
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    • 2006
  • This study performs to investigate deformation of wall thinning pipe and to find out the position of the internal thinning defect by shearography. Shearography is one of optical methods those have applied to nondestructive testing (NDT) and the strain/stress analysis. This technique has the merit of the directly measuring the first derivative of displacement, sensitivity of which can be adjusted by the handling of optical component in interferometer. In this paper, we tested carbon steel pipe locally wall thinned and loaded internal pressure and developed the nondestructive out-of-plane deformation analysis technique fur internal thinning defect of elbow by shearography. From the results, it was confirmed that this technique is proper to the practical application on the pipe line system with internal defect.

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Debonding monitoring of CFRP strengthened RC beams using active sensing and infrared imaging

  • Sohn, Hoon;Kim, Seung Dae;In, Chi Won;Cronin, Kelly E.;Harries, Kent
    • Smart Structures and Systems
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    • v.4 no.4
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    • pp.391-406
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    • 2008
  • This study attempts to develop a real-time debonding monitoring system for carbon fiber-reinforced polymer (CFRP) strengthened structures by continuously inspecting the bonding condition between the CFRP layer and the host structure. The uniqueness of this study is in developing a new concept and theoretical framework of nondestructive testing (NDT), in which debonding is detected without relying on previously-obtained baseline data. The proposed reference-free damage diagnosis is achieved based on the concept of time reversal acoustics (TRA). In TRA, an input signal at an excitation point can be reconstructed if the response signal measured at another point is reemitted to the original excitation point after being reversed in the time domain. Examining the deviation of the reconstructed signal from the known initial input signal allows instantaneous identification of damage without requiring a baseline signal representing the undamaged state for comparison. The concept of TRA has been extended to guided wave propagations within the CFRP-strengthened reinforced concrete (RC) beams to improve the detectibility of local debonding. Monotonic and fatigue load tests of large-scale CFRP-strengthened RC beams are conducted to demonstrate the potential of the proposed reference-free debonding monitoring system. Comparisons with an electro-mechanical impedance method and an inferred imaging technique are provided as well.

Vibration-Monitoring of a Real Bridge by Using a $Moir\'{e}$-Fringe-Based Fiber Optic Accelerometer

  • Kim, Dae-Hyun;Lee, Jong-Jae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.6
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    • pp.556-562
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    • 2007
  • This paper presents the use of a novel fiber optic accelerometer system to monitor ambient vibration (both wind-induced one and vehicle-induced) of a real bridge structure. This sensor system integrates the $Moir\'{e}$ fringe phenomenon with fiber optics to achieve accurate and reliable measurements. A low-cost signal processing unit implements unique algorithms to further enhance the resolution and increase the dynamic bandwidth of the sensors. The fiber optic accelerometer has two major benefits in using this fiber optic accelerometer system for monitoring civil engineering structures. One is its immunity to electromagnetic (EM) interference making it suitable for difficult applications in such environments involving strong EM fields, electrical spark-induced explosion risks, and cabling problems, prohibiting the use of conventional electromagnetic accelerometers. The other is its ability to measure both low- and high-amplitude vibrations with a constantly high resolution without pre-setting a gain level, as usually required in a conventional accelerometer. The second benefit makes the sensor system particularly useful for real-time measurement of both ambient vibration (that is often used for structural health monitoring) and strong motion such as earthquake. Especially, the semi-strong motion and the small ambient one are successfully simulated and measured by using the new fiber optic accelerometer in the experiment of the structural health monitoring of a real bridge.

Development of $^{169}Yb$ Low-Energy Sealed Source for Nondestructive Testing Applications Utilizing HANARO (하나로를 이용한 비파괴검사용 $^{169}Yb$ 저에너지 밀봉선원 개발)

  • Son, K.J.;Hong, S.B.;Jang, K.D.;Han, H.S.;Park, U.J.;Lee, J.S.;Seo, K.S.;Han, I.S.;Cho, W.K.;Lee, S.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.1
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    • pp.25-32
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    • 2008
  • [ $^{169}Yb$ ] industrial NDT sealed sources were developed by using $Yb_2O_3$ pellets as the target and demonstrated for their performance. To produce the pellets, optimal compacting and sintering conditions were determined experimentally. Source holders for $^{169}Yb$ were designed and fabricated. After assembling an active source produced from HANARO with the developed source holder, a demonstration experiment was performed to compare the quality of the radiographs from $^{192}Ir$ and soft X-rays. This demonstration study showed that the developed $^{169}Yb$ produced better radiographs than $^{192}Ir$ for a carbon steel with less than a 4 mm thickness.

Influence of Shearing Amount on Detection of Internal Defect of Pressure Pipeline by Shearography (Shearography 기법에 의한 압력 배관 내부 결함 검출에서 전단량의 영향)

  • Kim, Koung-Suk;Kang, Ki-Soo;Choi, Man-Yong;Kang, Young-June
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.2
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    • pp.122-129
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    • 2006
  • Shearography is one of optical methods that has been applied to nondestructive testing (NDT) and strain/stress analysis. The technique has the merit of the directly measuring relative displacement, which is insensitive to environmental vibration disturbance. Previous studies about the method have emphasized on extending its application to new fields and lack insufficient research on effective parameters for qualitative and quantitative evaluation of defects. In this paper, the influence of shearing amount on the detection of an internal defect is investigated. In experiment, slender defects along longitudinal direction of pipeline are artificially designed and detection results according to the change of shearing amount are analyzed. Based on the investigation, we propose the technique for the determination of defect size and accurate source location.

The evaluation of fracture characteristics and the analysis of stress distribution of ferromagnetic materials by Barkhausen noise method (자기적 비파괴 방법으로서의 Barkhausen Noise를 이용한 강자성체의 파괴인성 및 응력분포해석)

  • Kim, Dong-Won;Kwon, Dong-Il
    • Proceedings of the KIEE Conference
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    • 1999.07d
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    • pp.1864-1866
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    • 1999
  • The magnetic nondestructive test can be applied to evaluate the magnetic material characteristics and the fracture properties through the internal defects of SA-508 used in the pressure vessels of the nuclear power plants as the direct and accurate in-situ testing methods. The fracture toughness, yield strength and the stress distribution around the defects in the surface and sub-surface of magnetic materials can be directly estimated by Bark-hausen noise(BN) methods as NDT. The testing process of SA-508 by Barkhausen noise method was advanced by controlling the austenizing peak temperature and the time of maintenance at a constant austenizing peak temperature, therefore causing the variation of fracture toughness. Through above process. we can evaluate the variations of effective grain size and the correlation of effective grain size and FATT at each situation. And the stress distribution around the defects can be quantified nondestructively through Barkhausen method.

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