• Title/Summary/Keyword: Nondestructive Evaluation(NDE)

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Localization and Thickness Measurement of the Measuring Plane Using Ultrasonic Sensor and Encoder

  • Kim, Hyung-Kuk;Ahn, Hee-Tae;Lee, Dong-Hwal;Jeong, Seung-Gwon;Bae, Jong-Il
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.127.5-127
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    • 2001
  • The 3-dimensional measuring machine by using an ultrasonic sensor is used one of the NDE (Nondestructive Evaluation). It is applied to the inspection of pipelines, boreholes, pressure vessel and tank, and so on. On particular when a harsh environment prohibits the use of moving mechanical parts. The 3-dimensional measuring machine by using an ultrasonic sensor, which measure 1-dimensional information and 2-dimensional information simultaneously from a target of inspection, and then re construct 3-dimensional information. So we can find the situation in progress and predict remaining life and corrosion without destructive examination. It´s a point of excellence that the 3-dimensional measuring machine is portable.

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Prediction of Fracture Appearance Transition Temperature(FATT) to Steel by Ultrasonic and Barkhausen Noise Method (초음파와 Barkhausen Noise에 의한 강의 연.취성천이온도 예측)

  • Nam, Young-Hyun;Seong, Un-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1215-1222
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    • 1999
  • It is advantageous to use an NDE method to assess the mechanical properties of materials since the conventional method is time-consuming and sometimes requires cutting of sample from the material/component. This paper shows that the ultrasonic and the Barkhausen noise(BHN) methods can be used to accurately characterize forged reactor vessels. The attenuation coefficient of the ultrasonic wave was changed with heat treatment temperature and condition[as-quenched, tempered, PWHT]. The RMS[root mean square] voltage of Barkhausen noise depended on heat treatment temperature and conditions. The fracture appearance transition temperature(FATT) can be predicted using nondestructive evaluation methods.

Tensile Failure Characterization of Composites for Railway Vehicle (철도차량 복합소재의 인장파괴 특성분석)

  • Kim, Jeong-Guk;Kwon, Sung-Tae;Kim, Jung-Seok;Yoon, Hyuk-Jin
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1231-1235
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    • 2010
  • The tensile failure behavior of polymer matrix composite materials was investigated with the aid of a nondestructive evaluation (NDE) technique. The materials, E-glass fiber reinforced epoxy matrix composites, which are applicable to carbody materials in railway vehicles to reduce weight, were used for this investigation. In order to explain stress-strain behavior of polymer matrix composite sample, the infrared thermography technique was employed. A high-speed infrared (IR) camera was used for in-situ monitoring of progressive damages of polymer matrix composite samples during tensile testing. In this investigation, the IR thermography technique was used to facilitate a better understanding of damage evolution, fracture mechanism, and failure mode of polymer matrix composite materials during monotonic loadings.

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Nondestructive Characterization Evaluation by Time-Frequency Analysis on Pressure Vessel Piping with Corrosion (압력용기용 부식 배관의 시간-주파수 해석에 의한 비파괴적 특성 평가)

  • Nam, K.W.;Kim, J.W.;Ahn, S.H.;Park, I.D.;Lee, S.S.;Park, S.S.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.290-295
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    • 2004
  • In this study, the pressure vessel piping with corrosion used during long term were investigated from the time-frequency analysis method. The damage of piping could be evaluated the attenuation factor by ultrasonic parameters such as center frequency and echo waveform. Based on NDE analysis by time-frequency analysis method, it should also be possible to evaluate from various damages and defects in piping members.

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Development of Image Processing Software for Ultrasonic NDE (초음파 비파괴 검사를 위한 영상처리 소프트웨어 개발)

  • Park, Jin-Hong;Nam, Myung-Woo;Lee, Young-Seock
    • Proceedings of the IEEK Conference
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    • 2007.07a
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    • pp.459-460
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    • 2007
  • In this paper, we describe a development of ultrasonic nondestructive evaluation software to analyze steam generator of nuclear power plant. The developed software includes classical analysis method such as A, B, C and D-scan images. And it can analyze the size and the location of internal cracks using 2D image. To do such, we obtain raw data from specimens of real pipeline of power plants, and get the crack points using LPF and differential method from obtained ultrasonic 1-dimensional data. The results of applications showed that the developed software provided accurate images of cracks on various specimens.

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A Study on the characteristics of the Signals of AE according to Fracture mode of CFRP (Carbon Fiber Reinforced Plastic(CFRP)복합재의 파괴 거동에 따른 Acoustic Emission(AE)신호 특성에 관한 연구)

  • Lee, Kyung-Won;Kim, Jong-Hyun;Kim, Jae-Seong;Lee, Bo-Young
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.17 no.4
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    • pp.42-47
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    • 2009
  • Recently, the wide range of the composite materials is used for the making airplanes, trains and automobiles body for the lightweight. Despite having complex structures, composite materials usually have well defined mechanical characteristics. However, composite materials are difficult to understand the fracture mechanism clearly by simple mechanical test. Nondestructive evaluation (NDE) combined with mechanical testing can play a more important role and especially Acoustic Emission Testing (AET) would become known to be a useful tool to assess damage and fracture behavior of composites. In this study The experiment was performed to acquire the acoustic emission signal during tensile test using unidirectional CFRP specimen and the data was analyzed the acoustic emission parameters with the waveform.

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Ultrasonic Inspection of Internal Defects of Potatoes (초음파를 이용한 감자의 내부결함검사)

  • Kim, In-Hoon;Jung, Kyu-Hong;Jang, Kyung-Young;Seo, Ryun;Kim, Man-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.82-88
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    • 2003
  • The nondestructive internal quality evaluation of agricultural products has been strongly required from the needs for individual inspection. Recently, the ultrasonic wave has been considered as a solution fur this problem, and an ultrasonic system was constructed for the ultrasonic NDE of fruits and vegetables in our previous work. In this paper, the practical applicability of our ultrasonic system is tested fur the inspection of internal defects (central cavity) in Atlantic potato. Sound speed and RMS of transmitted ultrasonic wave signal were measured and classification algorithm using 2 dimensional stochastic analysis. was presented. Experimental results showed greater value of sound speed and RMS (root mean square) of transmitted signal in normal samples than in abnormal samples with cavity. Also a stochastic method to distinguish normal and abnormal showed fault detection rate less than 5%.

Detectibility of Internal Defects in Aluminum Die-casted Rotor Using Ultrasonic Technique (초음파를 이용한 알루미늄 다이캐스팅 회전자 내부 결함 검출능 평가에 관한 연구)

  • Lee, Jun-Hyeon;Choe, Sang-U
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.12
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    • pp.185-191
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    • 2001
  • The aluminum die-casting technique has been widely used to manufacture a rotor in motor industry because of its highly productivity, even though it sometime causes the various type of defects in the rotor, such as shrinkage, cavity, blow holes etc. which results in the decrease of the efficiency of system. Therefore the development of reliable technique to detect the flaws in the rotor is strongly needed not only to control quality assurance but to improve its efficiency. In this study, the wide variety of ultrasonic techniques have been applied to detect the flaws in the rotor and then to discuss the detectibility of the flaw and the applicability for NDE tool in the aluminum die-casting rotor.

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A Study on the Ultrasonic Nondestructive Evaluation of Carbon/Carbon Composite Disks

  • Im, Kwang-Hee;Jeong, Hyun-Jo;Yang, In-Young
    • Journal of Mechanical Science and Technology
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    • v.14 no.3
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    • pp.320-330
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    • 2000
  • It is desirable to perform nondestructive evaluation (NDE) to assess material properties and part homogeneity because the manufacturing of carbon/carbon brake disks requires complicated and costly processes. In this work several ultrasonic techniques were applied to carbon/carbon brake disks (322mm ad, 135mm id) for the evaluation of spatial variations in material properties that are attributable to the manufacturing process. In a large carbon/carbon disk manufactured by chemical vapor infiltration (CYI) method, the spatial variation of ultrasonic velocity was measured and found to be consistent with the densification behavior in CYI process. Low frequency (e.g., 1-5MHz) through-transmission scans based on both amplitude and time-of-flight of the ultrasonic pulse were used for mapping out the material property inhomogeneity. Images based on both the amplitude and the time-of-flight of the transmitted ultrasonic pulse showed significant variation in the radial direction. The radial variations in ultrasonic velocity and attenuation were attributed to a density variation caused by the more efficient densification of pitch impregnation near the id and od and by the less efficient densification away from the exposed edged of the disk. Ultrasonic velocities in the edges of the disk. Ultrasonic velocities in the thickness direction were also measured as a function of location using dry-coupling transducers ; the results were consistent with the densification behavior. However, velocities in the in-plane directions (circumferential and radial) seemed to be affected more by the relative contents of fabric and chopped fiber, and less by the void content.

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Classification of Ultrasonic NDE Signals Using the Expectation Maximization (EM) and Least Mean Square (LMS) Algorithms (최대 추정 기법과 최소 평균 자승 알고리즘을 이용한 초음파 비파괴검사 신호 분류법)

  • Kim, Dae-Won
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.1
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    • pp.27-35
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    • 2005
  • Ultrasonic inspection methods are widely used for detecting flaws in materials. The signal analysis step plays a crucial part in the data interpretation process. A number of signal processing methods have been proposed to classify ultrasonic flaw signals. One of the more popular methods involves the extraction of an appropriate set of features followed by the use of a neural network for the classification of the signals in the feature spare. This paper describes an alternative approach which uses the least mean square (LMS) method and exportation maximization (EM) algorithm with the model based deconvolution which is employed for classifying nondestructive evaluation (NDE) signals from steam generator tubes in a nuclear power plant. The signals due to cracks and deposits are not significantly different. These signals must be discriminated to prevent from happening a huge disaster such as contamination of water or explosion. A model based deconvolution has been described to facilitate comparison of classification results. The method uses the space alternating generalized expectation maximiBation (SAGE) algorithm ill conjunction with the Newton-Raphson method which uses the Hessian parameter resulting in fast convergence to estimate the time of flight and the distance between the tube wall and the ultrasonic sensor. Results using these schemes for the classification of ultrasonic signals from cracks and deposits within steam generator tubes are presented and showed a reasonable performances.