• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.43 no.7
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• pp.585-592
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• 2015

Effects of opening distance on liquid-gas spray of pintle injector were experimentally investigated under atmospheric condition by using water and air as simulants of propellants. Discharge coefficients($C_d$) and mass flow rates were calculated with various injection conditions; 0.1 bar - 1.0 bar for water pressures and 0.2 mm - 1.0 mm for the pintle opening distances. Spray angles were measured from the spray images that were obtained by a shadowgraphy method. When opening distance is 0.2 mm, liquid sheet is not formed properly and it show non-uniform spray. than it can result in combustion instability. it has a weak correlation between the momentum flux ratio and the spray angle, while it has a strong correlation between the momentum ratio and spray angle. Finally the spray angles reduced exponentially when the momentum ratio increased and the spray angles converged to about 40 degrees.

• Korea-Australia Rheology Journal
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• v.19 no.4
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• pp.183-190
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• 2007

Injection molding is one of the most common operations in polymer processing. Good quality products are usually obtained and major post-processing treatment is not required. However, residual stresses which exist in plastic parts affect the final shape and mechanical properties after ejection. Residual stresses are caused by polymer melt flow, pressure distribution, non-uniform temperature field, and density distribution. Residual stresses are predicted in this study by numerical methods using commercially available softwares, $Hypermesh^{TM},\;Moldflow^{TM}\;and\;ABAQUS^{TM}$. Cavity filling, packing, and cooling stages are simulated to predict residual stress field right after ejection by assuming an isotropic elastic solid. Thermo-viscoelastic stress analysis is carried out to predict deformation and residual stress distribution after annealing of the part. Residual stresses are measured by the hole drilling method because the automotive part selected in this study has a complex shape. Residual stress distribution predicted by the thermal stress analysis is compared with the measurement results obtained by the hole drilling method. The molded specimen has residual stress distribution in tension, compression, and tension from the surface to the center of the part. Viscoelastic deformation of the part is predicted during annealing and the deformed geometry is compared with that measured by a three dimensional scanner. The viscoelastic stress analysis with a thermal cycle will enable us to predict long term behavior of the injection molded polymeric parts.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 1997.10a
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• pp.7-7
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• 1997

During sintering of very porous green bodies, as obtained by compaction of hard powders - such as tungsten carbide or ceramics - or by injection moulding, important shrinkage occurs. Due to heterogeneous green density field, gravity effects, friction on the support, thermal gradients, etc., this shrinkage is often non-uniform, which' may induce significant shape changes. As the ratio of compact dimension to powder size is very high, the mechanics of continuum is relevant to model such phenomena. Thus numerical techniques, such as the finite element method can be used to simulate the sintering process and predict the final shape of the sintered part. Such type of simulation has much been developed in the last decade firstly for hot isostatic pressing and next for die compaction. Finite element modelling has been recently applied to free sintering. The simulation of sintering should be based on constitutive equations describing the thermo-mechanical behaviour of the material under any state of stress and any temperature which may arise within the sintering body. These equations can be drawn either from experimental data or from micromechanical models. The experiments usually consist in free sintering and sinter-forging tests. Indeed applying more complex loading conditions at high temperature under controlled atmosphere is delicate. Micromechanical models describe the constitutive behaviour of aggregates of spheres from the deformation of two-sphere contact either by viscous flow or grain boundary diffusion. Such models are not able to describe complex microstructure and mechanisms as observed in real materials but they can give some basic information on the formulation of constitutive equations. Practically both experimental and theoretical approaches can be coupled to identify the constitutive equations. Such procedure has been performed for modelling the sintering of compacts obtained by die pressing of a mixture of tungsten carbide and cobalt powders. The constitutive behaviour of this material during sintering has been described by a linear viscous constitutive model, whose functions have been fitted from results of free sintering and sinter-forging experiments. This model has next been introduced in ABAQUS finite element code to simulate the sintering of heterogeneous green compacts of various geometries at constant temperature. Examples of simulations are shown and compared with experiments.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2001.06a
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• pp.14-14
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• 2001

Nitride films such as TiN, CrN etc. deposited on glass by PVD processes have been developed for many industrial applications. These nitride films deposited on glass were widely used for not only decorative and optical coatings but also wear and corrosion resistance coatings employed as dies and molds made of glass for the example of lens forming molds. However, the major problem of nitride coatings on glass by PVD process is non-uniform film owing to pin-hole and micro crack. It is estimated that nonuniform coating is influenced by a different surface energy between metal nitrides and glass due to binding states. In this work, therefore, for the evaluation of nucleation and growth mechanism of nitride films on glass TiN and CrN film were synthesized on glass with various nitrogen partial pressure by unbalanced magnetron sputtering. Prior to deposition, for the examination of relationship between surface energy and film microstructure plasma pre-treatment process was carried out with various argon to hydrogen flow rate and substrate bias voltage, duty cycle and frequency by using pulsed DC power supply. Surface energy owing to the different plasma pre-treatment was calculated by the measurement of wetting angle and surface conditions of glass were investigated by X-ray Photoelectron Spectroscopy(XPS) and Atomic Force Microscope(AFM). The microstructure change of nitride films on glass with increase of film thickness were analyzed by X-Ray Diffraction(XRD) and Scanning Electron Microscopy(SEM).

• Journal of Hydrogen and New Energy
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• v.23 no.6
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• pp.678-687
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• 2012

Concentration fields of solid powder in a liquid fuel were quantitatively measured by a visualization technique. The measurement system consists of a camcoder and three LCD monitors. The solid powder (glass powder) were filled in a head tank which was installed over a main mixing tank ($D{\times}H$, $310{\times}370mm$). The main mixing tank was filled with JetA1 fuel oil. With a sudden opening of the upper tank by pressurized nitrogen gas with 1.9 bar, the solid powder were poured into the JetA1 oil. An impeller type agitator was being rotated in the mixing with 700 rpm for the enhancements of mixing. Uniform visualization for the mixing flow field was made by the light from the three LCD monitors, and the visualized images were captured by the camcoder. The color images captured by the camcoder The color information of the captured images was decoded into three principle colors R, G, and B to get quantitattive relations between the concentrations of the solid powder and the colors. To get better fitting for the strong non-linearity between the concentration and the color, a neural network which has strong fitting performances was used. Analyses on the transient mixing of the solid powders were quantitatively made.

• Journal of the Korean Data and Information Science Society
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• v.21 no.6
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• pp.1289-1303
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• 2010

The need for statistical process control to check the performance of a process is becoming more important in chemical and pharmaceutical industries. This study illustrates the method to determine whether a process is in control and how to produce and interpret control charts. In the experiment, a stream of green dyed water and a stream of pure water were continuously mixed in the process. The concentration of the dye solution was measured before and after the mixer via a spectrophotometer. The in-line mixer provided benefits to the dye and water mixture but not for the stock dye solution. The control charts were analyzed, and the pre-mixer process was in control for both the stock and mixed solutions. The R and X-bar charts showed virtually all of the points within control limits, and there were no patterns in the X-bar charts to suggest nonrandom data. However, the post-mixer process was shown to be out of control. While the R charts showed variability within the control limits, the X-bar charts were out of control and showed a steady increase in values, suggesting that the data was nonrandom. This steady increase in dye concentration was due to discontinuous, non-steady state flow. To improve the experiment in the future, a mixer could be inserted into the stock dye tank. The mixer would ensure that the dye concentration of the stock solution is more uniform prior to entering the pre-mixer ow cell. Overall, this would create a better standard to judge the water and dye mixture data against as well.

• Journal of Korean Tunnelling and Underground Space Association
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• v.12 no.1
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• pp.31-41
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• 2010

This paper presents both numerical and physical modeling approaches for the dilation and spalling of rock recognized as typical process of rock around an underground opening at depth. For physical approach, laboratory testing of rectangular beams using a synthetic rock was used to investigate the onset of dilation and spalling. The beams are axially compressed and subjected to 4-point bending to provide non-uniform compressive stresses which are similar to the maximum tangential stress distribution around circular openings. Discrete element numerical analyses using commercial code $PFC^{2D}$ (Particle Flow Code) were performed to evaluate the stress path at various locations in the beams. The findings from these approaches suggest that the onset of dilation in laboratory tests appears to be a good indicator for assessing the stress magnitudes required to initiate spalling.

• Proceedings of the Korea Water Resources Association Conference
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• 2022.05a
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• pp.238-238
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• 2022

합천댐의 건설 이후, 댐직하류 구간에서는 10년 동안의 방류량 감소와 기후변화로 인한 강우패턴의 변화로 하도식생의 활착이 발생하여 식생이 증식하고 밀도가 점차 증가하고 있다. 식생밀도의 증가는 흐름에 대한 항력을 증가시켜 유속을 감소시키고 수심을 증가시킨다. 이는 통수능 저하를 초래하며, 홍수 시 수위증가에 따른 홍수범람의 위험성 증가시킨다. 따라서 식생영향에 대한 심화적인 이해를 제고하여 적절한 식생관리대책을 구축할 필요가 있다. 본 연구에서는 이러한 필요성에 맞추어 식생대 영향에 따른 흐름의 변화를 예측모의하여 흐름과 식생대의 상호작용에 대한 분석을 수행하였다. 이를 위해 2차원 흐름모형인 Nays2D를 이용하여 합천댐 직하류 구간을 대상으로 식생밀도의 변화에 따른 흐름의 변화를 부등류를 기반으로 모의하였다. 상류단의 경계조건은 162.99 m³/s(실운영 방류량), 995 m³/s(2년빈도 댐 조절 방류량), 2670 m³/s(100년빈도 댐 조절 방류량)로 3개의 유량으로 구분하여 모의하였다. 식생의 특성은 현장조사를 통해 밀도를 산정하여 수치모의에 적용하였다. 식생밀도는 4가지로 구분하여 모의시나리오를 구축하였으며 현장조사를 통해 산정된 2021년도 식생밀도를 기준으로 식생밀도를 증감하여 수치모의를 수행하였다. 수치모의 조건은 2021년 식생현황, 식생개선, 식생존치, 전벌채로서 식생개선의 경우, 2021년 식생밀도의 0.5배로, 식생존치의 경우, 식생밀도를 2배로 적용하였다. 전벌채는 식생이 없는 것으로 가정하였다. 수치모의 결과, 식생개선이 2021년 식생현황과 식생존치보다 상대적으로 수심이 낮게 나타났다. 식생을 전벌채한 경우, 식생이 존재하는 조건보다 수심이 낮고 유속이 빠르게 나타났으며 특히, 만곡부의 외측에서는 2차류의 발달로 흐름이 집중되었다. 이를 통해 식생개선의 경우, 식생현황과 식생존치보다 홍수범람의 가능성이 적을 것으로 판단되며 전벌채의 경우, 만곡부 외측에서 2차류 발달에 의한 세굴을 야기하여 제방의 안정성에 영향을 줄 것으로 예측된다. 본 연구는 댐 직하류에 식생대 밀도변화가 흐름변화에 미치는 영향을 분석한 수치모의 사례로서 이는 추후 식생을 고려하는 하천관리방안을 수립 시, 식생관리방법에 대한 근거자료로 활용될 수 있을 것으로 기대된다.

• Korean Journal of Agricultural Science
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• v.50 no.3
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• pp.415-424
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• 2023

The task of sorting and excluding blemished apples and others that lack commercial appeal is currently performed manually by human eye sorting, which not only causes musculoskeletal disorders in workers but also requires a significant amount of time and labor. In this study, an automated apple-sorting machine was developed to prevent musculoskeletal disorders in apple production workers and to streamline the process of sorting blemished and non-marketable apples from the better quality fruit. The apple-sorting machine is composed of an arm-rest, a main body, and a height-adjustable part, and uses object detection through a machine learning technology called 'You Only Look Once (YOLO)' to sort the apples. The machine was initially trained using apple image data, RoboFlow, and Google Colab, and the resulting images were analyzed using Jetson Nano. An algorithm was developed to link the Jetson Nano outputs and the conveyor belt to classify the analyzed apple images. This apple-sorting machine can immediately sort and exclude apples with surface defects, thereby reducing the time needed to sort the fruit and, accordingly, achieving cuts in labor costs. Furthermore, the apple-sorting machine can produce uniform quality sorting with a high level of accuracy compared with the subjective judgment of manual sorting by eye. This is expected to improve the productivity of apple growing operations and increase profitability.

• Journal of Korea Water Resources Association
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• v.54 no.8
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• pp.629-641
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• 2021

In this study, a two-dimensional numerical model (Nays2DH) was applied to analyze the process of morphological changes in the river channel bed depending on the changes in the amount of flooding after fully opening the Sejong weir, which was constructed upstream of the Geum River. For this, numerical simulations were performed by assuming the flow conditions, such as a non-uniform flow (NF), unsteady flows (single flood event, SF), and a continuous flood event (CF). Here, in the cases of the SF and CF, the normalized hydrograph was calculated from real flood events, and then the hydrograph was reconfigured by the peak flow discharge according to the scenario, and then it was employed as the flow discharge at the upstream boundary condition. In this study, to quantitatively evaluate the morphological changes, we analyzed the time changes in the bed deformation the bed relief index (BRI), and we compared the aerial photographs of the study area and the numerical simulation results. As simulation results of the NF, when the steady flow discharge increases, the ratio of lower width to depth decreases and the speed of bar migration increases. The BRI initially increases, but the amount of change decreased with time. In addition, when the steady flow discharge increases, the BRI increased. In the case of SF, the speed of bar migration decreased with the change of the flow discharge. In terms of the morphological response to the peak flood discharge, the time lag also indicated. In other words, in the SF, the change of channel bed indicates a phase lag with respect to the hydraulic condition. In the result of numerical simulation of CF, the speed of bar migration depending on the peak flood discharges decreased exponentially despite the repeated flood occurrences. In addition, as in the result of SF, the phase lag indicated, and the speed of bar migration decreased exponentially. The BRI increased with time changes, but the rate of increase in the BRI was modest despite the continuous peak flooding. Through this study, the morphological changes based on the hydrological characteristics of the river were analyzed numerically, and the methodology suggested that a quantitative prediction for the river bed change according to the flow characteristic can be applied to the field.