• Title/Summary/Keyword: Non Destructive Test

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Prediction Formulas for Nondestructive Strength of Quartzite Aggregate Concrete (규암 골재를 사용한 콘크리트 구조물의 재령에 따른 비파괴강도 추정식)

  • Oh, Byung-Hwan;Kim, Dong-Wook;Lee, Seung-Suk
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.2
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    • pp.137-146
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    • 2001
  • The non-destructive tests are widely used to predict the strength of existing structures. The purpose of the present study is to propose the prediction equations for strength evaluation of concrete structures. The present study focuses on the rebound method and ultrasonic pulse velocity method for quartzite aggregate concrete. The major test variables include the water-cement ratio and curing methods. The water-cement ratio are 0.4, 0.5, 0.6, 0.7, respectively and the curing method covers ail-dry condition and standard curing condition. The prediction equations for strength of concrete are proposed from the present test data.

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Development of Internal Defect Detector of Automotive Transmission Parts Using Eddy Current (와전류를 이용한 자동차 변속기 부품의 내부결함 검출기 개발)

  • Chai, Yong-Yoong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.14 no.3
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    • pp.513-518
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    • 2019
  • The non-destructive testing equipment using an eddy current was developed to check for defect in the vehicle transmission component. A defect master sample was made to test all types of defects that occur in the component and also an eddy current detector was manufactured and used to test and detect all kinds of defects. In addition, testing was held against the actual defective items to investigate the cause and type of defects, and a comparative study was conducted based on results from the examination. The software system of the eddy current detector was developed so that even a non-specialist can make assessment of detect in the component from the test results displayed on the monitor.

Fabrication of an HTS DC SQUID Electronic Gradiometer and it's application in NDE system (고온 초전도 Electronic Gradiometer의 제작과 NDE system 에의 응용)

  • Kim, Jin-Young;Han, Sung-Gun;Kang, Joon-Hee;Lee, Eun-Hong;Song, I-Hun
    • 한국초전도학회:학술대회논문집
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    • v.9
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    • pp.120-123
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    • 1999
  • We designed and constructed a non-destructive evaluation system using an HTS DC SQUID electronic gradiometer. Our DC SQUID electronic gradiometer is composed of two DC SQUID magnetometers. The system included a non-magnetic stainless steel cryostat and a set of coaxial exciting coils, which were used to induce an eddy current in the test material. We also have calculated the eddy current density produced by an exciting coil in any direction of the testing object. We could compute the eddy current density distribution in 3D. The SQUIDs were computer controlled and the output data from the electronic gradiometer was obtained by using a Labview software.

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Fabrication & Characterization of Grating Structures for Long Wavelength DFB-LD Using Electron Beam Lithography (전자선 묘화를 이용한 장파장 DFB-LD용 격자 구조의 제작 및 특성 분석)

  • 송윤규;김성준;윤의준
    • Journal of the Korean Institute of Telematics and Electronics A
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    • v.32A no.1
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    • pp.200-205
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    • 1995
  • The 1st and 2nd-order grating structure for long wavelength DFB(Distributed FeedBack) laser diodes are successfully fabricated on InP substrates by using electron beam lithography and reactive ion etch techniques, and also characterized non-destructively by diffraction analysis without removal of photo-resis layer. A new composite layer made by lifted-off Cr layer on thin SiO2 film is developed and used as an etch mask, because PMMA, the e-beamresist, is unsuitable for reactive ion etch of InP. In addition, it is experimentally confiremed that diffraction analysis makes it possible to predict the grating parameters, and the analysis can be used as a non-destructive on-line test to prevent incomplete gratings from being successively processed.

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Design and Construction of an HTS DC SQUID Electronic Gradiometer NDE system

  • Kim, J.Y.;Han, S.G.;Kang, J.H.;Lee, E.H.;Song, I.H.
    • Progress in Superconductivity
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    • v.1 no.2
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    • pp.115-119
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    • 2000
  • We designed and constructed a non-destructive evaluation system using an HTS DC SQUID electronic gradiometer. Our DC SQUID electronic gradiometer is composed of two DC SQUID magnetometers. The system included a non-magnetic stainless steel cryostat and a set of coaxial exciting coils, which were used to induce an eddy current in the test piece. We also have calculated the eddy current density produced by an exciting coil in any direction of the testing object. We could compute the eddy current density distribution in 3D. The SQUIDs were computer controlled and the output data from the electronic gradiometer was obtained by using a Labview software.

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Failure Analysis of Large Ring Forged Products (대형 링단조품의 결함원인 분석 및 대책)

  • Jin, S.U.;Lee, Y.S.;Kim, S.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.107-113
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    • 2009
  • In this study, the importance of failure analysis on large ring forged products was assessed and the process and methodology were introduced. Failure analysis case study of the large ring forged steel product with approximately 10 mm long internal crack found by non-destructive test (NDT) was presented. The micrographic and fractographic observations and the verifying tests were conducted on the cracked specimen to identify the possible metallurgical reason for the defects, and the metallurgical aspects of internal crack formation were discussed.

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Evaluation of Degraded Materials by Automated Ball Indentation(ABI) Technique (압입법을 이용한 재료의 열화도 평가)

  • 김석민;석창성;이승석;권재도
    • Journal of the Korean Society of Safety
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    • v.15 no.1
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    • pp.28-35
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    • 2000
  • As huge energy transfer systems like a nuclear power plant, steam power plant and petrochemical plant are operated for a long time, mechanical properties are changed by degradation. The life time of the systems can be affected by the mechanical properties. So determination of the integrity of the metallic structure is required either to en4sure that failure will not occur during the service life of the components or to evaluate the lifetime extension of the structure. An automated ball indentation(ABI) method was developed as a non-destructive technique for evaluating the integrity of such metallic components. In this paper, we would like to present the aging evaluation technique by the ABI method. The five classes of the thermally aged CF8M specimens were prepared using an artificially accelerated aging method. After holding 100, 300, 900, 1800 and 3600 hours at 43$0^{\circ}C$, the specimens were cooled down using water to room temperature respectively. The tensile test, hardness test, charpy impact test, ABI test were performed. The results of the fracture test were compared with those of ABI test and the new evaluation technique of the integrity of metallic structures was developed.

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Analysis of the Causes of Cracks in Rocket Propellant in Thermal Cycling Test (로켓탄 추진기관 온도반복시험 균열 원인분석)

  • Bak, Jin Man;Park, Soon Woo
    • Journal of Korean Society for Quality Management
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    • v.51 no.4
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    • pp.735-749
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    • 2023
  • Purpose: The purpose of this study is to derive solutions and prevent similar cases from occurring by analyzing the causes of cracks found in temperature cycling tests of rocket motor. Methods: By combining the results of the current state confirmation test, non-destructive test, domestic and foreign rocket motor comparison test, cutting test, and adhesion test according to the number of times to apply mold release agent, a Cause and Effect Diagram analysis was performed to derive the cause of cracks. Results: Through this study, 26 factors that could cause cracking in rocket motors during temperature cycling tests were identified. Through various additional test results, a total of five causes were identified, including chemical and structural design of the joint between the propellant and stress relief insert, omission of procedure in the manufacturing procedures, natural aging due to temperature, and load accumulation due to temperature changes. The fundamental cause was confirmed to be insufficient consideration of the release properties of the propellant and stress relief insert. Conclusion: During the design process, it was confirmed that this could be solved by structurally or chemically designing the insert so that it does not combine with the propellant, or by applying a mold release agent during the manufacturing process.

Strength Estimation of the High Strength Concrete by using Rock Test Hammer (암반용 테스트해머 사용에 의한 고강도콘크리트의 강도추정)

  • Seo, Yun-A;Nam, Kyung-Yong;Park, Soo-Hwa;Kim, Seong-Deok;Lim, Nam-Gi;Jung, Sang-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.77-79
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    • 2012
  • This paper intends to review possible application in the high strength area through compressive strength estimation of the simulated high strength concrete member using Rock Test Hammer and suggest it as a reference data for the strength estimation technique of the ultra high strength concrete in the future. From the results of our test, in the low strength area less than 15MPa and normal strength area in 15~60MPa, as shown on the existing studies, it is indicated that P Type Schmidt Hammer in the low strength area and N Type Schmidt Hammer in the normal strength area have high correlation of rebound-compressive strength. As the Rock Test Hammer indicated more or less reduced accuracy in the low strength area and the normal strength area but high correlation on the high strength area (50~100MPa) defined on this test, it is determined that it would be possible to make the fastest and simplest compressive strength estimation on the site where the high strength concrete is applied.

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A Study on the DC Leakage Current Test for Power Cable of Private Electrical Facilities considering Lightning Arrester (피뢰기를 고려한 자가용 전기설비 인입선로의 직류누설전류시험에 관한 연구)

  • Jeong, Ki-Seok;Gil, Hyoung-Jun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.1
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    • pp.142-147
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    • 2018
  • Private electrical facilities are judged whether it is suitable for the insulation aging condition of their incoming underground cables using DC leakage current test method. In the case where the service point of utility is the secondary side of cut out switch installed in the electric pole, there is a problem that it is difficult to separate the lightning arresters(LA) because of their high position of the pole. Therefore, the field test voltage is applied at value lower than DC 30 kV, which are stated in the inspection guideline. However, this test could reduced the insulation performance of the LA by accelerating the electrical stress of the metal oxide varistor element in the pre-breakdown region. In this study, we analyzed the relationship between the DC test voltage and the leakage current using the non-destructive DC high voltage equipment with leakage current measurement function. The results show that the leakage current increases sharply above the specified test voltage. As a consequence, it could be contributed to improve insulation aging inspection method by selecting the possible test area on the VI characteristic curve of the pre-breakdown area of the LA.