• Title/Summary/Keyword: Nitrogen gas quenching

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A Study on Quenching Characteristics of a High Pressure Gas Quenching System (고압가스 냉각시스템의 특성 연구)

  • Kim, Han-Seok;An, Guk-Yeong;Lee, Sang-Min;Jang, Byeong-Rok
    • 연구논문집
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    • s.34
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    • pp.11-19
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    • 2004
  • An Experimental study on the characteristics of high pressure gas quenching system was carried out in the present study. The characteristics of gas quenching system have been studied with high pressure gas chamber and specimen for various gas pressure and velocity which are the design parameter of quenching system. The quenching gas was used compressed air which properties are very similar with Nitrogen gas usually used in industrial gas quenching system. The result shows that the quenching rate of mid surface of specimen is lower than each ends of them which are close to low temperature quenching surface. And to increases the quenching intensity, the increment of quenching gas pressure is more efficient than the increment of quenching gas velocity at the point of reducing the circulation fan power.

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Effect of Vacuum Heat Treatment and Salt Bath Heat Treatment Conditions on Mechanical Properties of Hot Work Die Steel (열간 금형강의 기계적 성질에 미치는 진공열처리와 염욕열처리 조건의 영향)

  • Kim, Je-Don;Kim, Kyung-sik;Park, Ki-Ho
    • Design & Manufacturing
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    • v.8 no.2
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    • pp.23-29
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    • 2014
  • Salt bath heat treatment is usually used but recently vacuum heat treatment is increased for the heat treatment of hot work die steels. The differences in two heat treatment processes were compared by testing the mechanical properties of heat treated products. With two different features of processes, mechanical properties such as hardness, tensile strength and impact strength of products show very different results. In this study salt bath heat treated products showed higher tensile strength and impact strength than vacuum heat treated products but hardness was not much different. These lower mechanical properties of vacuum heat treated products are due to differences in heating and quenching process.

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Isothermal Heat Treatment of AISI 430 Ferritic Stainless Steel after High Temperature Gas Nitriding

  • Park, Sang-Jun;Kim, Jung-Min;Kang, Hee-Jae;Kang, Chang-Yong;Kim, Yung-Hee;Sung, Jang-Hyun
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.3
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    • pp.115-120
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    • 2012
  • It has been known that the ferritic stainless steel can be changed to martensitic stainless steel when nitrogen is added. However the high hardness of martensitic stainless steel prevents the plastic deformation. In this study, instead of martensite, the surface microstructure was changed into nitrogen pearlite to increase the plastic deformation easily by isothermal heat treatment after high temperature gas nitriding (HTGN) the AISI 430 ferritic stainless steel. The isothermal treatment was carried out at $780^{\circ}C$ for 4, 6, and 10 hrs, respectively, after HTGN treatment at $1100^{\circ}C$ for 10 hrs. The surface layer of isothermal-treated steel appeared nitrogen pearlite composed with fine chromium nitride and ferrite. Hence, the interior region that was not affected by nitrogen permeation exhibited ferrite phase. When quenching the isothermal treated steel at 1100oC, martensitic phase formed at the surface layer. The hardness of surface layer of isothermal-treated steel and quenched steel measured the value of 150~240 Hv and 630 Hv, respectively.

Effects of Vacuum Heat Treatment and Salt bath Heat Treatment Conditions on Mechanical Properties of High Speed tool Steel (금속도 공구강의 기계적 성질에 미치는 진공열처리와 염욕열처리 조건의 영향)

  • Kim, Je-Don;Kim, Kyung-Sik
    • Journal of the Korean Society for Heat Treatment
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    • v.26 no.1
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    • pp.7-13
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    • 2013
  • Vacuum heat treatment(indirect heating method) has long exposure time at high temperature and low quenching rate. Contrarily salt bath heat treatment (direct heating method) has short exposure time at high temperature and fast cooling rate. With these different features of processes, mechanical properties such as hardness, tensile strength and impact strength of products show very different results. In this study, Salt bath heat treated products showed higher tensile strength and impact strength than vacuum heat treated products but hardness was not much different. These lower mechanical properties of vacuum heat treated products are due to differences in heat process and secondary hardening with high temperature tempering process. Consequently, It indicates that salt bath heat treatment is better way than vacuum heat treatment for product to have high mechanical properties.

Vapor phase synthesis of silicon nitride powder using DC plasma torch (DC 플라즈마 토치를 이용한 질화규소 분말의 기상합성)

  • Hwang, Y.;Sohn, Y.U.;Chung, H.S.;Choi, S.K.
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.4 no.4
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    • pp.370-377
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    • 1994
  • DC plasma torch which is a non-transferred type was constructed and silicon nitride powders were produced. Ar gas is used as a plasma gas and gas reactants with the carrier gas are introduced beneath the plasma ignition part. Two slits are attached and a reactive quenching gas is introduced through them. Using $SiCl_4 and NH_3$ as starting materials, silicon nitride powders were produced. As-produced powders were amorphous and crystalline silicon nitrides were obtained by heating at $1420^{\circ}C$ for two hours under nitrogen atmosphere. Silicon nitride phase was identified in the XRD patterns and IR spectrum, and the image of the powders before and after heating was observed from the TEM analysis.

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Effect of the Recycling of Non-condensable Gases on the Process of Fast Pyrolysis for Palm Wastes (미응축가스 재순환에 따른 팜 부산물 급속열분해 반응 공정 특성)

  • Oh, Changho;Lee, Jang Hoon
    • Clean Technology
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    • v.24 no.3
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    • pp.233-238
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    • 2018
  • Bio-oil is produced by the fast quenching of hot vapor produced by fast pyrolysis of biomass in an inert atmosphere. Nitrogen is used as carrier gas to control the concentration of oxygen less than 3%. The consumption of nitrogen should be increased with increasing process size, and leading to increasing of facility and operating costs due to nitrogen charge. The effects of the recycling of non-condensable gases on the fast pyrolysis, bio-oil yield and quality, and nitrogen consumption have systematically investigated to see the possibility of these results in fast pyrolysis process of palm residue.

Microstructural Evolution of Aluminum Nitride - Yttrium Aluminum Garnet Composite Coatings by Plasma Spraying from Different Feedstock Powders (Aluminum Nitride - Yttrium Aluminum Garnet 분말 특성과 플라즈마 용사 코팅층의 미세조직)

  • So, Woong-Sub;Baik, Kyeong-Ho
    • Korean Journal of Materials Research
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    • v.21 no.2
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    • pp.106-110
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    • 2011
  • A high thermal conductive AlN composite coating is attractive in thermal management applications. In this study, AlN-YAG composite coatings were manufactured by atmospheric plasma spraying from two different powders: spray-dried and plasma-treated. The mixture of both AlN and YAG was first mechanically alloyed and then spray-dried to obtain an agglomerated powder. The spray-dried powder was primarily spherical in shape and composed of an agglomerate of primary particles. The decomposition of AlN was pronounced at elevated temperatures due to the porous nature of the spray-dried powder, and was completely eliminated in nitrogen environment. A highly spherical, dense AlN-YAG composite powder was synthesized by plasma alloying and spheroidization (PAS) in an inert gas environment. The AlN-YAG coatings consisted of irregular-shaped, crystalline AlN particles embedded in amorphous YAG phase, indicating solid deposition of AlN and liquid deposition of YAG. The PAS-processed powder produced a lower-porosity and higher-hardness AlN-YAG coating due to a greater degree of melting in the plasma jet, compared to that of the spray-dried powder. The amorphization of the YAG matrix was evidence of melting degree of feedstock powder in flight because a fully molten YAG droplet formed an amorphous phase during splat quenching.

Synthesis and Luminescence Properties of Sr/SmSi5N8:Eu2+ Phosphor for White Light-Emitting-Diode

  • Luong, Van Duong;Lee, Hong-Ro
    • Journal of the Korean institute of surface engineering
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    • v.47 no.4
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    • pp.192-197
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    • 2014
  • Red-emitting nitride phosphors recently attracted considerable attention because of their high thermal stability and high color rendering index properties. For excellent phosphor of white light-emitting-diode, ternary nitride phosphor of $Sr/SmSi_5N_8:Eu^{2+}$ with different $Eu^{2+}$ ion concentration were synthesized by solid state reaction method. In this work, red-emitting nitride $Sr/SmSi_5N_8:Eu^{2+}$ phosphor was successfully synthesized by using multi-step high frequency induction heat treatment. The effects of molar ratio of component and experimental conditions on luminescence property of prepared phosphors have been investigated. The structure and luminescence properties of prepared $Sr/SmSi_5N_8:Eu^{2+}$ phosphors were investigated by XRD and photoluminescence spectroscopy. The excitation spectra of $Sr/SmSi_5N_8:Eu^{2+}$ phosphors indicated broad excitation wavelength range of 300 - 550 nm, namely from UV to visible area with distinct enhanced emission peaks. With an increase of $Eu^{2+}$ ion concentration, the peak position of emission in spectra was red-shifted from 613 to 671 nm. After via multi-step heat treatment, prepared phosphor showed excellent luminescence properties, such as high emission intensity and low thermal quenching, better than commercial phosphor of $Y_3Al_5O_{12}:Ce^{3+}$. Using $Eu_2O_3$ as a raw material for $Eu^{2+}$ dopant with nitrogen gas flowing instead of using commercial EuN chemical for $Sr/SmSi_5N_8:Eu^{2+}$ synthesis is one of characteristic of this work.