• 제목/요약/키워드: Nitriding

검색결과 312건 처리시간 0.032초

플라즈마 이온질화에 따른 STS 630의 기계적 특성과 세포독성에 관한 융합적 연구 (Mechanical Properties and cytotoxicity of nitrided 630 Stainless by ion nitriding)

  • 황갑운
    • 한국융합학회논문지
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    • 제10권11호
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    • pp.241-246
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    • 2019
  • STS 630에 이온질화를 통한 기계적 특성 및 세포독성을 고찰하여 의료기구용으로 활용중인 STS 420 소재의 대체 가능성을 융합적으로 고찰하고자 하였다. STS 630 합금을 $480^{\circ}C$에서 1시간 시효처리 후 온도, 시간, 압력, 질소투입량의 변화를 통하여 이온질화 최적조건을 선정하고, 미세조직, 경도, 인장강도 등 기계적 특성의 변화와 섬유아세포(IGF cell)를 이용한 MTT 세포독성 시험을 수행하였다. STS 630의 경도는 시험결과 $400^{\circ}C$에서 질화시간 3시간 이상일 때 시간에 따라 증가하며, 질소가스 투입량에 비례하여 질화층의 두께와 표면경도가 증가함을 알 수 있었다. STS 630의 인장강도는 시효처리와 이온질화에 의해 34%의 향상이 되었으며, 의료기구로서의 적합성을 확인하기 위하여 섬유아세포(IGF cell)를 이용한 MTT 세포독성 시험의 경우에는 대조군(STS 420)에서만 세포 독성이 관찰되고, STS 630의 경우에는 세포독성이 나타나지 않아 의료기구로서의 적합성은 있는 것으로 판단된다.

Characteristics of Fatigue Crack Initiation and Fatigue Strength of Nitrided 1 Cr- 1Mo-0.25V Turbine Rotor Steels

  • Suh, Chang-Min;Hwang, Byung-Won;Murakami, Ri-Ichi
    • Journal of Mechanical Science and Technology
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    • 제16권8호
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    • pp.1109-1116
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    • 2002
  • To investigate the effect of nitriding layer on both fatigue crack initiation and fatigue life, turbine rotor steel ( IC.- 1Mo-0.25V steel) specimens were nitrided by the nitemper method and then put to a rotary bending fatigue test at room and elevated temperatures. In nitriding, temperature and time were controlled to obtain a different nitrided thickness. Microstructure analysis, micro-Victors hardness test, and scanning electron microscope observation were carried out for evaluating experiments. In results, the fatigue cracks of nitrided specimens were initiated at inclusion near the interface between nitrided layer and substrate, which showed fish-eye type appearance in fractograph. The fatigue life of nitrided specimens at every temperature was prolonged compared to that of the non-nitrided. However, there was not observable improvement in fatigue characteristics with the increase of a nitrided thickness.

플라즈마 이온 질화 표면처리의 윤활 및 마모 특성 (Tribological Characteristics of Plasma Ion Nitriding Surface Treatment)

  • 좌성훈;김선교;박주승
    • Tribology and Lubricants
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    • 제12권4호
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    • pp.60-70
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    • 1996
  • Scuffing and severe wear of the highly stressed sliding components have been very critical problems in the development of a rotary compressor. In order to improve durability and reliability of the compressor, plasma ion-nitriding was applied on the shaft and the vane surface. The effects of different treatment conditions on the mechanical and tribological properties of the ion-nitrided surfaces were investigated. Ion-nitrided surfaces showed better tribological performances than untreated surfaces. The best wear performance was observed when the shaft was nitrided in the condition of 450$\circ$C, 7 hours, $N_2:H_2=1:4$ gas mixture by forming a ductile nitrided layer which has $\gamma'$ phase microstructure. As nitrogen gas pressure increased, $\varepsilon$ phase layer was formed. This hard phase layer was observed to be more beneficial for the vane in reducing friction and wear.

$FeAl/SiC_p$ 복합재료의 공정변수에 따른 플라즈마 질화 특성 (Effect of Process Parameters on Plasma Nitriding Properties of $FeAl/SiC_p$ Composites)

  • 박지환;김수방;박윤우
    • 한국분말재료학회지
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    • 제6권4호
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    • pp.286-293
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    • 1999
  • This study was to analyse the relationship between process parameters of the sintered composite and plasma nitriding properties with pulsed DC plasma. Fe-40at%$SiC_p$ composites of full density were fabricated by hot pressing at 1100~$1150^{\circ}C$. Sintered Fe-40at%Al and Fe-40at%$Al/SiC_p$ alloys were nitrided under pulsed DC plasma. Excellent surface hardness in the FeAl alloys could be obtained by plasma nitriding. ($H_v$ :100gf, diffusion layer : 1100~$1450kg/mm^2$, matrix : 330~$360kg/mm^2$) The wear resistance of $FeAl/SiC_p$ composites were improved about by 4~6times than FeAl and nitrided $FeAl/SiC_p$ were improved about 2 times than $FeAl/SiC_p$ matrix.

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나이트라이드계 세라믹 코팅의 고온 마모, 마찰거동 (High Temperature Tribological Behaviors of Nitride Based Ceramic Coatings)

  • 김장엽;임대순;이상로;백운승
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1996년도 제23회 학술대회
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    • pp.83-86
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    • 1996
  • In this study, CrN, TiN and TiN + CrN coatings have treated onto the steel substrates by ion plating to improve their tribological behaviors. Some of the specimens were ion nitriding treated to study the effect of ion nitriding on wear behavior. The wear tests were performed with these specimens by ball-onplate type and disc-on-plate type wear tester. It was demonstrated that ion nitriding treatment improve wear resistance of the coatings. The results of high temperature wear tests indicated that the specimens coated with CrN were exhibited the better wear resistance properties than the specimens with TiN coatings

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이온질화 및 질탄화 처리된 SCr430B 박판강의 인장 및 피로특성 (Tensile and High Cycle Fatigue Properties of Ion-nitrided and Nitro-carburized SCr430B Steels)

  • 박성혁;이종수
    • 소성∙가공
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    • 제21권6호
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    • pp.354-359
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    • 2012
  • Effects of a nitriding treatment on the tensile and high cycle fatigue properties were investigated by conducting ion-nitriding and gas nitro-caburizing treatments on the spheroidized SCr430B medium-carbon steel and performing tensile and tension-tension high cycle fatigue tests. The nitrided samples showed much lower strength and ductility compared to those in the initial as-spheroidized state and premature fracture occurred at the hardened layers. The micro-voids in the compound layer caused fatigue crack initiation. Thus, the removal of the compound layer with micro-voids remarkably improved the fatigue resistance to even beyond that of the as-spheroidized sample.

제천규석으로부터 SiC 및 $SiC-Si_3N_4$계 분말 합성 (Syntheses of SiC and $SiC-Si_3N_4$ Powder from Jecheon Quartz)

  • 이홍림;배철훈;문준화
    • 한국세라믹학회지
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    • 제23권1호
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    • pp.67-73
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    • 1986
  • SiC and $SiC-Si_3N_4$ powder were synthesized via the carbiding and carbiding-nitriding reaction of Jecheon quartz respectively using graphite as a reducing agent. $\beta$-SiC+($\alpha$+$\beta$)-$Si_3N_4$ composite was obtained by the carbiding-nitriding reaction of Jecheon quartz-graphite mixture at 1, 35$0^{\circ}C$ in $H_2$ atmosphere. $\beta$-SiC+($\alpha$+$\beta$)-$Si_3N_4$ composite was obtained by the carbidint-nitriding reaction of Jecheon quartz-graphite mixture at 1, 35$0^{\circ}C$ in $N_2-H_2$ atmosphere. The ratio of $\beta$-SiC+($\alpha$+$\beta$)-$Si_3N_4$ content in a produced composite could be controlled by adjusting the reaction time and gaseous mixture.

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초기 스퍼터링조건이 스테인리스강의 이온질화시 지로하층 형성거동에 미치는 영향 (The Effects of Sputtering conditions in Pre Sputtering on the Formation Behavior of Nitride Layer in the Ion Nitriding of Stainless Steel)

  • 최상진
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.197-203
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    • 1999
  • Stainless steels in general has passive film having strong corrosion resistance on surface. Therefore it must be necessarily removed by etching in mixing solution of sulfuric and chloric acid before Nitriding treatment. But in the ion nitriding, nitride layer was easily formed because passive film was removed without difficult by sputtering effect. The removal extent of these passive films was greatly effected by gas mixing ratios and pressure and holding times of pre sputtering factors in pre sputtering stage. As a results of experiment it has been known that pre sputtering pressure and holding time was not nearly effective on the formation behavior of nitride layer. But when A/H2 gas mixing ratios was 1/2 (vol%) was the most effective of the all pre sputtering conditions. It was resulted from the combination of mechanical reaction byArgon bombardment and chemical reaction by reduction of hydrogen on the passive film.

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이온질화처리한 SCM4 강의 회전굽힘 부식피로 특성에 관한 연구 (A Study on the Corrosion Fatigue Characteristics of Ion-nitrided SCM4 Steel in Rotationg Bending)

  • 이두용;우창기
    • 한국정밀공학회지
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    • 제6권1호
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    • pp.75-84
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    • 1989
  • This paper deals with the effect of $N_2$ and $H_2$gas mixture ratio and ion-nitriding time in the corrosion fatigue fracture behavior of ion-nitrided SCM4 steel with notch subject to rotary bending stress. The specimens were treated rapid water cooling after ion-nitriding at $500^{\circ}C$ Torr for 1 hour and 3 hours in gas mixtures of 80% $N_2$and 50% $N_2$. The fatigue limit and the fracture strength of corrosion fatigue depended on $N_2$gas quantity and ion-nitriding time. The ion-nitrided specimens showed about 88 .approx. 158% increase in the fracture strength of corrosion fatigue in $10^6$ cycles than non-nitrided specimens. The corrosion failure is due to corrosion pitting of the surface, and the propargation of cracks started at the surface into the core.

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The Effects Nitrogen percentage and Processing Time on the AISI 420 martensitic stainless steel during Plasma nitriding

  • 이인섭
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2015년도 추계학술대회 논문집
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    • pp.289-290
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    • 2015
  • In this experiment, nitriding treatment has been performed at $400^{\circ}C$ with various $N_2$ content and with changing processing time on AISI 420 martensitic stainless steel to investigate the expanded martensite layer (${\alpha}^{\prime}_N$ layer) formation behavior. Nitriding was implemented with changing $N_2$ content from 10% to 25% for 15 hrs and processing time was changed from 4hr to 15hr at 25% $N_2$ content. After treatment, the behavior of the ${\alpha}^{\prime}_N$ layer was investigated by optical microscopy, X-ray diffraction, and micro-hardness testing. Potentiodynamic polarization test was also used to evaluate the corrosion resistance of the samples. It was found that the surface hardness and ${\alpha}^{\prime}_N$ layer thickness increases with increasing $N_2$ percentage and processing time. Although their corrosion behaviors are worse than the bare sample.

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