• Title/Summary/Keyword: Ni-Cr-X

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Design of Nickel Alloys Using the Theoretical Values Calculated from the Electronic State Energies (에너지 전자상태 계산으로 도출된 이론값을 이용한 니켈 합금 설계)

  • Baek, Min-Sook;Kang, Pub-Sung;Baek, Kyeong-Cheol;Kim, Byung-Il;Yoon, Dong-Joo
    • Korean Journal of Materials Research
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    • v.25 no.11
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    • pp.642-646
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    • 2015
  • Super alloys, which can be divided into three categories, i.e. Ni-base, Co-base, and Fe-base alloys, are widely used for high temperature applications. Since superalloys contain many alloying elements and precipitates, their chemistry and processing parameters need to be carefully designed. In this study, we designed a new Ni alloy to prevent corrosion due to water vapor and gases at high temperatures. The new alloy was designed using the theoretical value of the resulting energy electronic state calculation($DV-X{\alpha}$ method). The components that were finally used were Cr, Mo, and Ti, with Ni as a base. For these alloys, elements were selected in order to compare their values with that of the average theoretical basis for an Inconel 625 alloy. Finally, two kinds of Ni alloy were designed: Ni-28Cr-4Mo-2Ti and Ni-20Cr-10Mo-1Ti.

Effects of Cr and Ni on Damping Capacity and Corrosion Resistance of Fe-17%Mn Alloy (Fe-17%Mn 합금의 진동감쇠능 및 내식성에 미치는 Cr, Ni 첨가의 영향)

  • Kim, Jung-Chul;Han, Dong-Woon;Back, Jin-Hyun;Kim, Tai-Hoon;Baik, Seung-Han;Lee, Young-Kook
    • Journal of Korea Foundry Society
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    • v.25 no.2
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    • pp.73-79
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    • 2005
  • Effects of Cr and Ni addition on damping capacity, mechanical property, and corrosion resistance of Fe-17%Mn martensitic alloy have been studied. Martensite start temperature($M_{S}$) of the alloy decreases linearly with increasing Cr and Ni contents up to 15%. The damping capacity decreases gradually from 27 to 22% in specific damping capacity(SDC) with increasing Cr and Ni contents from zero to 10%, and decreases rapidly with further Cr and Ni content in Fe-17%Mn alloy. The tensile strength of the alloy maintains a level of 60 $kgf/mm^{2}$ regardless of Cr content with an elongation of 20 to 25%. But, in case of Fe-17%Mn-x%Ni alloy, the tensile strength decreased rapidly with the Ni content of above 10% because of austenite morphology. Immersion test in 5% NaCl solution leads to the result that the corrosion resistance of the alloy becomes excellent above 10% Cr. From the above results, it is concluded that the optimum Cr content to improve the mechanical property and corrosion resistance of the alloy in 5%NaCl solution with a lesser decrease in damping capacity is about 10%. In the case of 5% $H_{2}SO_{4}$ condition, the Fe-17%Mn-10%Ni is an optimum alloy.

Effects of carbon concentration and temperature on the sliding wear resistance in austenitic Fe-10Cr-10Ni-xC alloys

  • Sin, Gyeong-Su;Kim, Seon-Jin
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.35.1-35.1
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    • 2009
  • 오스테나이트계 Fe-10Cr-10Ni-xC(x=0.2, 0.5, 0.6and 0.7wt.%)합금에서 변형유기마르텐사이트상변태가 Sliding 마모저항성에 미치는영향을 탄소 및 온도에 따라 조사하였다. 변형유기마르텐사이트상변태가 미치는 영향을 살펴보기 위해 석출물적고 grain의 크기가 비슷한 합금내에서 조사하였다. 변형유기마르텐사이트상변태가 일어나는데 필요한 에너지를 변형률-응력 곡선을 통해 구할 수 있으며, 이를 임계변형에너지라 규명했다. 그 결과, 상온에서 Carbon 함량에 따라 변형유기마르텐사이트상변태가 일어나는데 필요한 임계변형에너지는 증가하였으며, Sliding 마모저항성은 저하되었다. 이는 carbon이 오스테나이트 안정화원소(austenite stabilityelement)이므로 carbon 함량이 증가할수록 변형유기마르텐사이트상변태가 유발하기위해서는 많은 에너지가 필요하기 때문에 low C에 비해 high C의 마모저항성이 저하된 것으로 사료된다. 또한 변형유기마르텐사이트상변태가 고온 Sliding 마모저항성에 미치는 영향을 살펴보기 위해 Fe-Cr-Ni-xC(x=0.2, 0.5, 0.6 and 0.7wt.%)합금을 온도별(25, 100, $300^{\circ}C$)로 조사하였다.

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A Study on the Adhesion Strength and Residual Stress Measurement of Plasma Sprayed Cr$_3$C$_2$-NiCr Coating (크롬탄화물 용사피막의 접착력 및 잔류응력측정에 관한 연구)

  • ;;Kim, E. H.;Kwun, S. I.
    • Journal of Welding and Joining
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    • v.14 no.4
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    • pp.43-52
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    • 1996
  • The plasma sprayed Cr$_{2}$C$_{2}$-NiCr coatings are widely used as wear-resistant and corrosion-resistant materials. The mechanical properties of the plasma sprayed Cr$_{2}$C$_{2}$-NiCr coatings were examined in this study. The distribution of the residual stress with the coating thickness was also examined by X-ray diffraction method. The pore in the coatings could be classified into two types ; one is the intrinsic pore originated from the spraying powder, the other is the extrinsic pore formed during spraying. During the tensile adhesion test, the fracture occurred at the interface of top coat and substrate or top coat and bond coat depending on the existence of bond coat. It was found that the compressive residual stress near the interface decreased with the increase of the top coat thickness. The tensile adhesion strength of the coating without bond coat was higher than that with bond coat, because the coating with bond coat has higher horizontal crack density near the interface between bond coat and top coat.

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Microstructure and Characteristics Change of the HVOF Sprayed $\textrm{Cr}_{3}\textrm{C}_{2}$-20wt%(NiCr) Coatings by Heat Treatment (HVOF 용사된 $\textrm{Cr}_{3}\textrm{C}_{2}$-20wt%(NiCr)층의 열처리에 따른 미세구조 및 특성 변화)

  • Kim, Byeong-Hui;Seo, Dong-Su
    • Korean Journal of Materials Research
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    • v.7 no.11
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    • pp.934-941
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    • 1997
  • C $r_{3}$ $C_{2}$-20wt% NiCr 이 크래드된 분말을 이용하여 HVOF 용사층의 특성(미세조직, 결정상, 경도 그리고 erosion rate)에 미치는 연료/산소 비(=3.2,3.0,2.8,2.6)의 영향을 조사했다. 실험범위 내에서 F/O=3.0의 경우가 C $r_{3}$ $C_{2}$-20wt%(NiCr)크래드 분말의 최적용사조건 이었다. XRD분석결과 F/O비에 관계없이 카바이드분해는 일어 났다. C $r_{3}$ $C_{2}$에서C $r_{7}$ $C_{3}$로의 상변화는 F/O비가 감소함에 따라 증가했다. 열처리 온도가 높아짐에 따라 C $r_{7}$ $C_{3}$분율은 증가 하였으며, 100$0^{\circ}C$에서 50시간 열처리후 용사층의 주된상은 C $r_{7}$ $C_{3}$이였다. 용사상태에서 경도값은 F/O=3.0조건으로 용사된 코팅층이 $H_{v300}$-1040으로 가장 높았으며, 공기중에서 $600^{\circ}C$, 50시간 열처리한 후, 경도값은 1340으로 증가하였다. 그리고 80$0^{\circ}C$열처리 후 경도값은 약간 감소하였다. 그러나 100$0^{\circ}C$ 열처리 후에도 1060정도로 용사상태의 경우 보다는 높은 경도값을 유지하였다. 이와같이 경도값이 증가하는 이유는 열처리에 따라 용사층이 치밀하게 되고 또한 C $r_{2}$ $O_{3}$의 산화물이 C $r_{3}$ $C_{2}$/C $r_{7}$ $C_{3}$ 내에 생성되어 탄화물/산화물 복합체를 이루기 때문으로 생각된다. 용사상태에서 drosion rate는 F/O비에 따라 2.6-3.05x$10^{-4}$mg/g까지 변화하였다. 또한 $600^{\circ}C$열처리 후에는 2.15-2.3 x $10^{-4}$mg/g이였으며, 80$0^{\circ}C$에서 열처리한 후에는 2.3-2.4x$10^{-4}$mg/g으로 $600^{\circ}C$열처리후 보다 약간 높은 결과를 보였다.결과를 보였다.

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Effect of Boronizing on Inconel 625 Superalloy for Improving Mechanical Properties (보로나이징처리에 따른 Inconel 625 초합금강의 기계적 특성 향상)

  • Kim, Dae-Wook;Kim, Yu-Sung;Lee, In-Sik;Cha, Yeo-Hun;Jeong, Kyeong-Hoon;Cha, Byung-Chul
    • Journal of the Korean institute of surface engineering
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    • v.52 no.6
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    • pp.316-320
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    • 2019
  • The effect of boronizing on mechanical properties including wear behavior and hardness of Inconel 625 superalloy were investigated. The cross-section observation demonstrated that boronized samples were composed of multi-phase boride layer (CrxBx, Ni2B), diffusion layer, and substrate. The boride and diffusion layers were increased with increasing treatment temperature and holding time. However, CrxBx layer was partially peeled off when it treated 1000℃. Subsequently, boride layer was completely separated from substrate with increasing temperature and time. A partial peeling of CrxBx layer is not noticeably degraded mechanical properties. In particular, friction coefficient and wear resistance were enhanced in lack of CrxBx phase. Therefore, these results suggest that a Ni2B phase mainly contribute to wear behavior on boronized Inconel 625 superalloy.

Recent Development of 5 V Cathode Materials for Lithium Rechargeable Batteries

  • Kim Hyun-Soo;Periasamy Padikkasu;Moon Seong-In
    • Journal of the Korean Electrochemical Society
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    • v.7 no.1
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    • pp.1-8
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    • 2004
  • This paper deals with the recent development of high-voltage cathode materials of mono- and di- metal ions substituted spinel $LiMn_2O_4$ for lithium batteries. $LiCu_xMn_{2-x}O_4(0{\leq}x{\leq}0.5)$ shows reversible intercalation/deintercalation in two potential regions, $3.9\~43\;and\;4.8-5.0V$ and stable electrochemical cycling behavior but with low capacity. $LiNi_{0.5}Mn_{1.5}O_4$ obtained by a sol-gel process delivers a capacity of 127mAh $g^{-1}$ on the first cycle and sustains a value of 124 mAh $g^{-1}$ even after the 60th cycle. The $Li_xCr_yMn_{2-y}O_4(0{\leq}x{\leq}0.5)$ solid-solutions exhibit enhanced specific capacity, larger average voltage, and improved cycling behaviors for low Cr content. $LiCr_yMn_{2-y}O_4$ presents a reversible Li deintercalation process at 4.9V, whose capacity is proportional to the Cr content in the range of $0.25{\leq}x{\leq}0.5$ and delivers higher capacities. $LiM_yCr_{0.5-y}Mn_{1.5}O_4(M=Fe\;or\;Al)$ shows that the capacity retention is lowered compared with lithium manganate. The cumulative capacities obtainable with Al-substitutted materials are less than those with Fe-substituted materials. $LiCr_xNi_{0.5-x}Mn_{1.5}O_4(x=0.1)$ delivers a high initial capacity of 1$152mAh\;g^{-1}$ with excellent cycleability.

Effect of Al2O3 Inter-Layer Grown on FeCrAl Alloy Foam to Improve the Dispersion and Stability of NiO Catalysts (NiO 촉매의 분산성 및 안정성 향상을 위하여 FeCrAl 합금 폼 위에 성장된 Al2O3 Inter-Layer 효과)

  • Lee, Yu-Jin;Koo, Bon-Ryul;Baek, Seong-Ho;Park, Man-Ho;Ahn, Hyo-Jin
    • Korean Journal of Materials Research
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    • v.25 no.8
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    • pp.391-397
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    • 2015
  • NiO catalysts/$Al_2O_3$/FeCrAl alloy foam for hydrogen production was prepared using atomic layer deposition (ALD) and subsequent dip-coating methods. FeCrAl alloy foam and $Al_2O_3$ inter-layer were used as catalyst supports. To improve the dispersion and stability of NiO catalysts, an $Al_2O_3$ inter-layer was introduced and their thickness was systematically controlled to 0, 20, 50 and 80 nm using an ALD technique. The structural, chemical bonding and morphological properties (including dispersion) of the NiO catalysts/$Al_2O_3$/FeCrAl alloy foam were characterized by X-ray diffraction, X-ray photoelectron spectroscopy, field-emission scanning electron microscopy and scanning electron microscopy-energy dispersive spectroscopy. In particular, to evaluate the stability of the NiO catalysts grown on $Al_2O_3$/FeCrAl alloy foam, chronoamperometry tests were performed and then the ingredient amounts of electrolytes were analyzed via inductively coupled plasma spectrometer. We found that the introduction of $Al_2O_3$ inter-layer improved the dispersion and stability of the NiO catalysts on the supports. Thus, when an $Al_2O_3$ inter-layer with a 80 nm thickness was grown between the FeCrAl alloy foam and the NiO catalysts, it indicated improved dispersion and stability of the NiO catalysts compared to the other samples. The performance improvement can be explained by optimum thickness of $Al_2O_3$ inter-layer resulting from the role of a passivation layer.

Synthesis of Pt/alloy Nanoparticles by Electrical Wire Explosion in Liquid Media and its Characteristics (액중 전기선 폭발 공정을 이용한 Pt/alloy 하이브리드 나노입자의 제조 및 그 특성)

  • Koo, Hye Young;Yun, Jung-Yeul;Yang, Sangsun;Lee, Hye-Moon
    • Particle and aerosol research
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    • v.8 no.2
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    • pp.83-88
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    • 2012
  • The electrical wire explosion process in liquid media is promising for nano-sized metal and/or alloy particles. The hybrid Pt/Fe-Cr-Al and Pt/Ni-Cr-Fe nanoparticles for exhaust emission control system are synthesized by electrical wire explosion process in liquid media. The alloy powders have spherical shape and nanometer size. According to the wire component, while Pt/Fe-Cr-Al nanoparticles are shown the well dispersed Pt on the Fe-Cr-Al core particle, Pt/Ni-Cr-Fe nanoparticles are shown the partially separated Pt on the Ni-Cr-Fe core particle. Morphologies and component of two kinds of hybrid nano catalyst particles were characterized by transmission electron microscope and energy dispersive X-ray spectroscopy analysis.

A Study on the Low Temperature Fracture Toughness of Ion-nitrided Ni-Cr-Mo Steel (이온 실화처리한 Ni-Cr-Mo강의 저온파괴인성에 관한 연구)

  • 오세욱;윤한기;문인철
    • Journal of Ocean Engineering and Technology
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    • v.1 no.2
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    • pp.101-112
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    • 1987
  • Fracture toughness characterization in the transition region is examined for heat-treated and ionnitrided Ni-Cr-Mo steel. After heat treatment for the specimens of Ni-Cr-Mo steel, organizations of specimens-specimens which are heat-treated and ion-nitrided for 4 hours at 500 .deg. C and 5 torr in 25%N/dub 2/-75%H/sub 2/mixed gas-, hardness variety, and X-ray diffraction pattern of the ion-nitriding compound layer are observed. Fracture toughenss test of unloading compliance method were conducted over the regions from room trmperature to -70.deg. C. The compound layer was consisted of r'=Fe/sub 4/N phase and ion-nitrided layer's depth was 200mm from surface. The transition regions of heat-treated and ion-nitrided specimens were about -30.deg. C and -50.deg. C, respectively. The transition region of ion-nitrided specimens is estimated less than that of heat-treated one, and this is the effect of ion-nitriding.

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