• Title/Summary/Keyword: Ni-나노 입자

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Dispersion Method of Silica Nanopowders for Permalloy Composite Coating (퍼멀로이 합금도금을 위한 나노실리카 분산방법에 관한 연구)

  • Park, So-Yeon;Jung, Myung-Won;Lee, Jae-Ho
    • Journal of the Microelectronics and Packaging Society
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    • v.18 no.4
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    • pp.39-42
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    • 2011
  • The composite electroplating is accomplished by adding inert materials during the electroplating. Permalloy is the term for Ni-Fe alloy and it is used for industrial applications due to its high magnetic permeability, surface wear resistance, corrosion protection. Microhardness for microdevices is enhanced after composite coating and it increases the life cycle. However, the hydroxyl group on the silica makes their surface susceptible to moisture and it causes the silica nanoparticles to be agglomerated in the aqueous solution. The agglomeration problem causes poor dispersion which eventually interrupts uniform deposition of silica nanoparticles. In this study, the dispersion of silica nanoparticles in the permalloy electroplated layer is reported with variation of additives and current densities. The optimum current density was 20 $mA/cm^2$ and the silica content was 9 at% at $50^{\circ}C$. The amount of silica nanopowder codeposition and surface morphologies were influenced with variation of additives. In the bath, smooth surface morphology and relatively high contents of silica nanopowder codeposition were obtained with addition of sodium lauryl sulfate.

FeO, $TiH_2$, Carbon 원료분말을 이용한 Fe-TiC 나노 복합분말 제조 및 소결

  • An, Gi-Bong;Kim, Ji-Sun
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.10a
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    • pp.26-26
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    • 2011
  • Fe계 TiC 합금은 미량의 합금원소를 첨가시켜 경화능, 내식성, 내마모성 성질을 개선한 특수 공구용 재료로서 현재 절삭, 내마모성, 광산, 금형재료 등의 분야에 널리 사용되고 있다. 금속과 세라믹의 복합재료인 초경합금은 비열처리용 공구강으로 WC, TiC 등의 4, 5, 6족 금속탄화물에 Co, Ni, Fe등의 철족이 결합금속으로 소결한 복합재료로 WC-Co계 초경합금이 주종을 이루고 있으나, 전략 소재로서 고가인 Co 원료를 대체하기 위한 재료로서 초경재료의 고경도와 공구강의 경제성 및 가공성의 장점을 이용한 Fe-TiC계 초경합금의 연구가 다양하게 진행되고 있다. 본 연구에서는 Fe기지에 서브마이크론 크기의 미세한 TiC 입자가 균일하게 분산된 Fe-TiC 복합분말을 경제적으로 제조하기 위해 순수한 Fe, Ti 원료분말에 비해 단가가 낮고 미세 분쇄가 용이한 FeO, $TiH_2$ 분말을 고에너지 밀링 후 반응 열처리 시키는 유사 기계화학적 공정을 시도하였다. 조성비 Fe-30wt%TiC 복합분말을 제조하기위해 마이크론(micron) 크기의 FeO, $TiH_2$, C 분말을 사용하였고, 1단계로 FeO와 C을 고에너지 밀링으로 혼합 후 반응시켜 환원시키는 공정과 2단계로 이렇게 환원된 분말과 TiH2를 고에너지 밀링으로 다시 혼합, 분쇄한 후 반응열처리 하는 두 단계 공정을 사용하였다. FeO의 환원 단계에서는 $700{\sim}1,000^{\circ}C$ 온도 범위에서 1시간 유지하였고, 고에너지 밀링 시 밀링시간, 회전속도를 변수로 두고 실험하였다. 환원된 분말은 수평관상로를 이용해 아르곤분위기에서 $1,000{\sim}1300^{\circ}C$까지 1시간 유지하여 반응열처리시켜 Fe-TiC 복합분말을 제조하였다. 준비된 복합분말을 XRD와 FE-SEM, EDS, 입도분석기 (LPSA) 등을 이용해 분말의 형태와 특성, 상, 조성, 입도, 분산도 등을 조사하였다. 제조된 Fe-TiC 나노복합분말을 방전플라즈마소결(SPS) 과 상압소결 실험을 진행하였다. Fe-TiC 복합분말 제조공정의 첫 번째 단계인 FeO의 환원반응은 $800^{\circ}C$이상의 온도에서 Fe로 환원이 진행됨을 확인하였다. 두 번째 단계인 반응열처리공정에서는 $1,000^{\circ}C$ 이상에서 TiC가 형성됨을 XRD 상분석을 통해 확인할 수 있었고, $1,100^{\circ}C$ 이상의 온도에서 반응열처리를 했을 때 XRD 분석결과와 산소 조성 분석 결과로부터 반응의 완결성과 순도에서 최적 온도 조건임을 확인하였다. 온도를 $1,300^{\circ}C$로 증가시킬 경우 반응의 완결성에 큰 변화가 없는 반면 분말입자간의 목형성이 일어나 가소결 되는 것을 FE-SEM을 통해 관찰하였다. 또한 최적조건으로 제조된 Fe-TiC 복합분말의 입도분석과 FE-SEM/EDS 관찰/분석을 시행한 결과 평균 입도 0.6 ${\mu}m$의 미세한 Fe-TiC 복합분말 내에 Fe분말 주변과 내부에 나노크기의 TiC입자가 균일하게 분산되어 존재하는 것을 확인하였다.

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Influence of Reactivity of Reinforcing Nanoparticles with Aqueous Solution on Electroplating Copper Films (강화상 나노입자의 용액 반응성이 구리 도금 박막에 미치는 영향)

  • Park, Jieun;Oh, Minju;Kim, Yiseul;Lee, Dongyun
    • Korean Journal of Materials Research
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    • v.23 no.12
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    • pp.695-701
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    • 2013
  • To understand how reactivity between reinforcing nanoparticles and aqueous solution affects electrodeposited Cu thin films, two types of commercialized cerium oxide (ceria, $CeO_2$) nanoparticles were used with copper sulfate electrolyte to form in-situ nanocomposite films. During this process, we observed variation in colors and pH of the electrolyte depending on the manufacturer. Ceria aqueous solution and nickel sulfate ($NiSO_4$) aqueous solutions were also used for comparison. We checked several parameters which could be key factors contributing to the changes, such as the oxidation number of Cu, chemical impurities of ceria nanoparticles, and so on. Oxidation number was checked by salt formation by chemical reaction between $CuSO_4$ solution and sodium hydroxide (NaOH) solution. We observed that the color changed when $H_2SO_4$ was added to the $CuSO_4$ solution. The same effect was obtained when $H_2SO_4$ was mixed with ceria solution; the color of ceria solution changed from white to yellow. However, the color of $NiSO_4$ solution did not show any significant changes. We did observe slight changes in the pH of the solutions in this study. We did not obtain firm evidence to explain the changes observed in this study, but changes in the color of the electrolyte might be caused by interaction of Cu ion and the by-product of ceria. The mechanical properties of the films were examined by nanoindentation, and reaction between ceria and electrolyte presumably affect the mechanical properties of electrodeposited copper films. We also examined their crystal structures and optical properties by X-ray diffraction (XRD) and UV-Vis spectroscopy.

Preparation of Zeolite Coated with Metal-Ferrite and Adsorption Characteristics of Cu(II) (금속 페라이트가 코팅된 제올라이트의 제조와 Cu(II)의 흡착 특성)

  • Baek, Sae-Yane;Nguyen, Van-Hiep;Kim, Young-Ho
    • Applied Chemistry for Engineering
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    • v.30 no.1
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    • pp.54-61
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    • 2019
  • In this study, a magnetic adsorbent was synthesized by growing ferrite nanoparticles substituted with metals (Me = Co, Mn, Ni) on zeolite 4A for the efficient separation of waste adsorbents present in the solution after the adsorption of Cu(II). The metal ferrite grown on the surface of zeolite was prepared by solvothermal synthesis. Characteristics of the magnetic adsorbent were analyzed by X-ray diffractometer (XRD), scanning electron microscopy (SEM) and physical property measurement system (PPMS). The saturation magnetization of the A type zeolite coated with Co-ferrite (CFZC) was the highest at 5 emu/g and the Cu(II) adsorption performance was also excellent. The adsorption results of Cu(II) on CFZC were well fitted by the Langmuir model at 298 K. Also, the adsorption of Cu(II) on CFZC follows a pseudo-second order kinetic. The Gibbs free energy values (${\Delta}G^0$) ranging from -4.63 to -5.21 kJ/mol indicates that the Cu(II) adsorption is spontaneous in the temeprature range between 298 and 313 K.

Preparation and Characterization of Nanocrystalline Spinel Ferrites by Chemical Co-precipitation (화학적 공침법을 이용한 침상형 페라이트 합성)

  • Shen, Jiao-Wen;Lim, Yun-Hui;Jo, Young-Min
    • Applied Chemistry for Engineering
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    • v.22 no.2
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    • pp.185-189
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    • 2011
  • In this work, nano-sized M-ferrites (M=Co, Ni, Cu, Zn) for the decomposition of carbon dioxide were synthesized by the chemical co-precipitation. From the thermogravimetric analysis, it was clear that the maximum weight loss of each sample took place below $350^{\circ}C$. High temperature calcination resulted in more systematic crystallines, smaller specific surface area and larger particle size. An analysis by FTIR in the range of $375{\sim}406cm^{-1}$ revealed the presence of chelates at the octahedral site, which implies the formation of spinel structure in the ferrites. The current work showed that a $500^{\circ}C$ is the optimum heat treatment temperature of metal ferrites for $CO_2$ decomposition reaction.

The Study on Thermal Analysis and Thermodynamic Characteristics of Spinel Compounds(ZnCo2O4, NiCo2O4) (스피넬 구조를 가지는 전이금속화합물(ZnCo2O4, NiCo2O4)의 열적 분석 및 열역학적 특성 연구)

  • Kim, Jae-Uk;Ji, Myoung-Jin;Cha, Byung-Kwan;Kim, Chul-Hyun;Jang, Won-Cheoul;Kim, Jong-Gyu
    • Journal of the Korean Chemical Society
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    • v.54 no.2
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    • pp.192-197
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    • 2010
  • The spinel compound was obtained by the thermal decomposition of Zn-Co and Zn-Ni gel prepared by sol-gel method using oxalic acid as a chelating agent. The formation of spinel compound has been comfirmed by thermogravimetric analysis (TGA), x-ray powder diffraction (XRD) and infrared spectroscopy (IR). The particle size of 13 nm~16 nm was calculated by Scherrer's equation. The sol-gel method provides a practicable and effective route for the synthesis of the spinel compound at low temperature ($350^{\circ}C$). The kinetic parameters such as activation energy (Ea) and pre-exponential factor (A) for each compound were found by means of the Kissinger method and Arrhenius equation. The decomposition of spinel compound has an activation energy about 155 kJ/mol. Finally, the thermodynamic parameters (${\Delta}G^{\varphi}$, ${\Delta}H^{\varphi}$, ${\Delta}S^{\varphi}$) for decomposition of spinel compound was determined.

Fuel Supply of Direct Carbon Fuel Cells via Thermal Decomposition of Hydrocarbons Inside a Porous Ni Anode (다공성 니켈 연료 전극 내부에서 탄화수소의 열분해를 통한 직접 탄소 연료 전지의 연료공급)

  • Yi, Hakgyu;Li, Chengguo;Jalalabadi, Tahereh;Lee, Donggeun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.6
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    • pp.527-534
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    • 2015
  • This study offers a novel method for improving the physical contact between the anode and fuel in a direct carbon fuel cell (DCFC): a direct generation of carbon in a porous Ni anode through the thermal decomposition of gaseous hydrocarbons. Three kinds of alkane hydrocarbons with different carbon numbers (CH4, C2H6, and C3H8) are tested. From electron microscope observations of the carbon particles generated from each hydrocarbon, we confirm that more carbon spheres (CS), carbon nanotubes (CNT), and carbon nanofibers (CNF) were identified with increasing carbon number. Raman scattering results revealed that the carbon samples became less crystalline and more flexible with increasing carbon number. DCFC performance was measured at $700^{\circ}C$ with the anode fueled by the same mass of each carbon sample. One-dimensional carbon fuels of CNT and CNF more actively produced and had power densities 148 and 210 times higher than that of the CS, respectively. This difference is partly attributed to the findings that the less-crystalline CNT and CNF have much lower charge transfer resistances than the CS.

A Study on Enhancement of Nitrate Removal Efficiency using Surface-Modified Zero-Valent Iron Nanoparticles (표면개질된 영가철 나노입자를 이용한 질산성 질소 제거율 향상에 대한 연구)

  • Lim, Taesook;Cho, Yunchul;Cho, Changhwan;Choi, Sangil
    • Journal of Environmental Science International
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    • v.25 no.4
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    • pp.517-524
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    • 2016
  • In order to treat groundwater containing high levels of nitrate, nitrate reduction by nano sized zero-valent iron (nZVI) was studied using batch experiments. Compared to nitrate removal efficiencies at different mass ratios of $nitrate/Fe^0$, the removal efficiency at the mass ratio of 0.02% was the highest(54.59%). To enhance nitrate removal efficiency, surface modification of nZVI was performed using metallic catalysis such as Pd, Ni and Cu. Nitrate removal efficiency by Cu-nZVI (at $catalyst/Fe^0$ mass ratio of 0.1%) was 66.34%. It showed that the removal efficiency of Cu-nZVI was greater than that of the other catalysts. The observed rate constant ($k_{obs}$) of nitrate reduction by Cu-nZVI was estimated to $0.7501min^{-1}$ at the Cu/Fe mass ratio of 0.1%. On the other hand, TEM images showed that the average particle sizes of synthetic nZVI and Cu-nZVI were 40~60 and 80~100 nm, respectively. The results imply that catalyst effects may be more important than particle size effects in the enhancement of nitrate reduction by nZVI.

Direct Methanation of Syngas over Activated Charcoal Supported Molybdenum Catalyst (활성탄 담지 몰리브덴 촉매를 이용한 합성가스 직접 메탄화 반응)

  • KIM, SEONG-SOO;LEE, SEUNG-JAE;PARK, SUNG-YOUL;KIM, JIN-GUL
    • Journal of Hydrogen and New Energy
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    • v.31 no.5
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    • pp.419-428
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    • 2020
  • The kinetics of direct methanation over activated charcoal-supported molybdenum catalyst at 30 bar was studied in a cylindrical fixed-bed reactor. When the temperature was not higher than 400℃, the CO conversion increased with increasing temperature according to the Arrhenius law of reaction kinetics. While XRD and Raman analysis showed that Mo was present as Mo oxides after reduction or methanation, TEM and XPS analysis showed that Mo2C was formed after methanation depending on the loading of Mo precursor. When the temperature was as high as 500℃, the CO conversion was dependent not only on the Arrhenius law but also on the catalyzed reaction by nanoparticles, which came off from the reactor and thermocouple by metal dusting. These nanoparticles were made of Ni, Fe, Cr and alloy, and attributed to the formation of carbon deposit on the wall of the reactor and on the surface of the thermocouple. The carbon deposit consisted of amorphous and disordered carbon filaments.

Stabilization of As and Heavy Metals in Farmland Soil using Iron Nanoparticles Impregnated Biochar (비소 및 중금속의 식물체 전이감소를 위한 철 나노 입자가 담지된 바이오차의 농경지 토양 안정화제 적용성 평가)

  • Koh, Il-Ha;Kim, Jung-Eun;Park, So-Young;Choi, Yu-Lim;Kim, Dong-Su;Moon, Deok Hyun;Chang, Yoon-Young
    • Journal of Soil and Groundwater Environment
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    • v.27 no.6
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    • pp.1-10
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    • 2022
  • This study assessed the feasibility of iron oxide nanoparticles impregnated with biochar (INPBC), derived from woody biomass, as a stabilizing agent for the stabilization of farmland soil in the vicinity of an abandoned mine through pot experiments with 28 days of lettuce growth. The lettuce grown in the INPBC amended soils increased by more than 100% and the concentrations of inorganic elements (Cu, Ni, Zn) decreased by more than 40%. As, Cd and Pb were not transferred properly from the soils to the lettuce biomass. The bioavailability of arsenic and heavy metals in the INPBC amended soils were decreased by 26%~50%. It seems that the major mechanisms of stabilization were arsenic adsorption on iron oxides, heavy metal precipitation by soil pH increasing and heavy metal adsorption on organic matter. These results revealed that the lower bioavailability of the inorganic pollutants in the soils stabilized using INPBC induced lower transfer to the lettuce. Thus, INPBC could be used as an amendment material for the stabilization of farmland soils contaminated by arsenic and heavy metals. However, a pre-review of the chemical properties of the amended soil must be performed prior to applying INPBC in farmland soil because the concentration of the nutrients in the soil such as available phosphates and exchangeable cations (Ca, Mg, K) could be decreased due to adsorption on the surface of the iron oxides and organic matter.