• Title/Summary/Keyword: Ni powder

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Sintering Behavior of (Ti+Ni) Powder Mixture during Spark-Plasma Sintering (방전플라즈마소결에 있어서의 (Ti+Ni) 혼합불말의 소결거동)

  • 김지순;양석균;정순호;강지훈;권영순
    • Journal of Powder Materials
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    • v.11 no.1
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    • pp.55-59
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    • 2004
  • TiNi bodies were produced from (Ti+Ni) powder mixture by spark-plasma sintering procerg. The sintering behavior was investigated through the measurement of change in density, densification rate, phase analysis and microstructure. Irrespective of heating rate, sintered bodies with above 97% relative density could be obtained. TiNi with B2 structure was confirmed as the major phase and $Ti_2Ni,\;TiNi_3$, unreacted Ti, Ni as the second phase. Increase in heating rate suppressed a formation of intermediate phase during sintering process. Increase in holding time at sintering temperature led to a compositional homogenization.

A Study on the Evaluation of the Friction and Wear Properties of the Sprayed Coating Layer (용사피막의 마찰.마모 특성 평가에 관한 연구)

  • 김영식;김윤해;김종호;최영국;강태영
    • Journal of Welding and Joining
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    • v.14 no.3
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    • pp.66-74
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    • 1996
  • In this study, friction and wear properties of flame sprayed specimens and hard Cr plating specimens were tested, and their properties were compared each other in dry and lubrication condition. Ni-Cr powder and steel powder were used as the spray powder and sprayed on the steel(S45C) substrate by flame sprayed method. Each wear surface was observed with SEM after friction and wear test. The friction coefficient of the as-forged steel specimens was the highest among surface treatment specimens, and the other specimens appeared in order as follows ; hard Cr-plating specimens, Ni-Cr powder sprayed specimens, steel powder sprayed specimens. Comparing the wear volumes in dry condition, as forged steel specimens appeared the greatest wear volume, and the other specimens appeared wear volume in order as follows ; Ni-Cr powder sprayed specimens, steel powder sprayed specimens, hard Cr plating specimens. In friction and wear test, the hard Cr plating specimens were worn by the abrasive phenomenon, involving the cracks. The wear volume of steel powder sprayed specimens was lower than that of Ni-Cr powder sprayed specimens. Comparing the tensile strength of both sprayed coating layers, the steel powder sprayed coating layer was better than Ni-Cr powder sprayed coating layer.

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Analysis on Milling Behavior of Oxide Dispersion Strengthened Ni-based Atomizing Powder with Ni5Y Intermetallic Phase (Ni5Y 합금상이 형성된 Ni계 산화물 분산강화 아토마이징 분말의 밀링 거동 분석)

  • Park, Chun Woong;Byun, Jong Min;Choi, Won June;Kim, Young Do
    • Journal of Powder Materials
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    • v.26 no.2
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    • pp.101-106
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    • 2019
  • Ni-based oxide dispersion strengthened (ODS) alloys have a higher usable temperature and better high-temperature mechanical properties than conventional superalloys. They are therefore being explored for applications in various fields such as those of aerospace and gas turbines. In general, ODS alloys are manufactured from alloy powders by mechanical alloying of element powders. However, our research team produces alloy powders in which the $Ni_5Y$ intermetallic phase is formed by an atomizing process. In this study, mechanical alloying was performed using a planetary mill to analyze the milling behavior of Ni-based oxide dispersions strengthened alloy powder in which the $Ni_5Y$ is the intermetallic phase. As the milling time increased, the $Ni_5Y$ intermetallic phase was refined. These results are confirmed by SEM and EPMA analysis on microstructure. In addition, it is confirmed that as the milling increased, the mechanical properties of Ni-based ODS alloy powder improve due to grain refinement by plastic deformation.

Fabrication of Porous Ni by Freeze Drying and Hydrogen Reduction of NiO/Camphene Slurry (NiO/camphene 슬러리의 동결건조 및 수소환원 공정에 의한 Ni 다공체 제조)

  • Jeong, Jae-Hun;Oh, Sung-Tag;Hyun, Chang-Yong
    • Journal of Powder Materials
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    • v.26 no.1
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    • pp.6-10
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    • 2019
  • In this study, freeze drying of a porous Ni with unidirectionally aligned pore channels is accomplished by using a NiO powder and camphene. Camphene slurries with NiO content of 5 and 10 vol% are prepared by mixing them with a small amount of dispersant at $50^{\circ}C$. Freezing of a slurry is performed at $-25^{\circ}C$ while the growth direction of the camphene is unidirectionally controlled. Pores are generated subsequently by sublimation of the camphene during drying in air for 48 h. The green bodies are hydrogen-reduced at $400^{\circ}C$ and then sintered at $800^{\circ}C$ and $900^{\circ}C$ for 1 h. X-ray diffraction analysis reveals that the NiO powder is completely converted to the Ni phase without any reaction phases. The sintered samples show large pores that align parallel pores in the camphene growth direction as well as small pores in the internal walls of large pores. The size of large and small pores decreases with increasing powder content from 5 to 10 vol%. The influence of powder content on the pore structure is explained by the degree of powder rearrangement in slurry and the accumulation behavior of powders in the interdendritic spaces of solidified camphene.

Microstructure and Properties of Nano-Sized Ni-Fe Alloy Dispersed Al2O3 Composites (Ni-Fe 합금입자 분산 Al2O3 나노복합재료의 미세조직 및 특성)

  • 남궁석;정재영;오승탁;이재성;이홍재;정영근
    • Journal of Powder Materials
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    • v.9 no.3
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    • pp.161-166
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    • 2002
  • Processing and properties of $Al_2O_3$ composites with Ni-Fe content of 10 and 15 wt% were investigated. Homogeneous powder mixtures of $Al_2O_3$/Ni-Fe alloy were prepared by the solution-chemistry route using $Al_2O_3$, $Ni(NO_3)_2{\cdot}6H_2O$ and $Fe(NO_3)_3{\cdot}9H_2O$ powders. Microstructural observation of composite powder revealed that Ni-Fe alloy particles with a size of 20nm were homogeneously dispersed on $Al_2O_3$ powder surfaces. Hot-pressed composites showed enhanced fracture toughness and magnetic response. The properties are discussed based on the observed microstructural characteristics.

Synthesis of NiTi Alloy Powder by the Reaction of NiO-TiH2 Mixing Powders (NiO-TiH2 혼합분말의 반응을 이용한 NiTi 합금분말 제조)

  • Jeon, Ki Cheol;Lee, Han-Eol;Yim, Da-Mi;Oh, Sung-Tag
    • Journal of Powder Materials
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    • v.22 no.4
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    • pp.266-270
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    • 2015
  • The synthesis of NiTi alloy powders by hydrogen reduction and dehydrogenation process of NiO and $TiH_2$ powder mixtures is investigated. Mixtures of NiO and $TiH_2$ powders are prepared by simple mixing for 1 h or ball milling for 24 h. Simple-mixed mixture shows that fine NiO particles are homogeneously coated on the surface of $TiH_2$ powders, whereas ball milled one exhibits the morphology with mixing of fine NiO and $TiH_2$ particles. Thermogravimetric analysis in hydrogen atmosphere reveals that the NiO and $TiH_2$ phase are changed to metallic Ni and Ti in the temperature range of 260 to $290^{\circ}C$ and 553 to $639^{\circ}C$, respectively. In the simple-mixed powders by heat-up to $700^{\circ}C$, agglomerates with solid particles and solidified liquid phase are observed, and the size of agglomerates is increased at $1000^{\circ}C$. From the XRD analysis, the presence of liquid phase is explained by the formation and melting of $NiTi_2$ inter-metallic compound due to an exothermic reaction between Ni and Ti. The simple-mixed powders, heated to $1000^{\circ}C$, lead to the formation of NiTi phase but additional Ni-, Ti-rich and Ti-oxide phases. In contrast, the microstructure of ball-milled powders is characterized by the neck-grown particles, forming $Ni_3Ti$, Ti-oxide and unreacted Ni phase.

Evaluation of Microstructures and Mechanical Properties of Ni-Y2O3 Sintered Alloys Based on the Powder Preparation Methods (분말 제조 방법에 따른 Ni-Y2O3 소결 합금의 미세 구조 및 기계적 특성 평가)

  • Gun-Woo Jung;Ji-Ho Cha;Min-Seo Jang;Minsuk Oh;Jeshin Park
    • Journal of Powder Materials
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    • v.30 no.6
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    • pp.484-492
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    • 2023
  • In this study, Ni-Y2O3 powder was prepared by alloying recomposition oxidation sintering (AROS), solution combustion synthesis (SCS), and conventional mechanical alloying (MA). The microstructure and mechanical properties of the alloys were investigated by spark plasma sintering (SPS). Among the Ni-Y2O3 powders synthesized by the three methods, the AROS powder had approximately 5 nm of Y2O3 crystals uniformly distributed within the Ni particles, whereas the SCS powder contained a mixture of Ni and Y2O3 nanoparticles, and the MA powder formed small Y2O3 crystals on the surface of large Ni particles by milling the mixture of Ni and Y2O3. The average grain size of Y2O3 in the sintered alloys was approximately 15 nm, with the AROS sinter having the smallest, followed by the SCS sinter at 18 nm, and the MA sinter at 22 nm. The yield strength (YS) of the SCS- and MA-sintered alloys were 1511 and 1688 MPa, respectively, which are lower than the YS value of 1697 MPa for the AROS-sintered alloys. The AROS alloy exhibited improved strength compared to the alloys fabricated by SCS and conventional MA methods, primarily because of the increased strengthening from the finer Y2O3 particles and Ni grains.