• 제목/요약/키워드: Ni master

검색결과 33건 처리시간 0.029초

나노임프린트 리소그래피와 유연 PVA 템플릿을 이용한 렌즈 표면 moth-eye 패턴 형성에 관한 연구 (Fabrication of Moth-Eye Pattern on a Lens Using Nano Imprint Lithography and PVA Template)

  • 배병주;홍성훈;곽신웅;이헌
    • 한국표면공학회지
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    • 제42권2호
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    • pp.59-62
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    • 2009
  • Antireflection pattern, moth-eye structure, was fabricated on lens using Ultra Violet nanoimprint lithography and flexible template. Ni template with conical shaped structure was used as a master template to molding. The flexible poly vinyl alcohol template was fabricated by molding. This poly vinyl alcohol template was used as an imprint template of imprint at lens. Using Ultra Violet nanoimprint lithography and poly vinyl alcohol template, polymer based moth-eye structure was formed on lens and its transmittance was increased up to 94% from 92% at 550 nm wavelength.

진동 하중을 이용한 마이크로 부품 및 표면 패턴 성형 기술 (Micro Forming of Metallic Micro-parts and Surface Patterns by Employing Vibrational Load)

  • 나영상;이종훈;이원식
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.64-67
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    • 2009
  • Vibrational micro-forming of pyramidal shape patterns was conducted for an Al superplastic alloy, Al 5083 and a Zr-based bulk metallic glass, $Zr_{62}Cu_{17}Ni_{13}Al_8$. A vibrational micro-forming system was specially designed for generating vibrational load by combining a PZT actuator with a signal generator. Single crystal Si micro dies with wet-etched pyramidal patterns were used as master dies for vibrational micro-forming. The micro-formed pattern height was increasing with increasing the frequency of the vibrational load. In particular, the vibrationally-microformed pattern height was similar or even higher than the statically-microformed pattern height when the load frequency exceeded about 125 kHz. It was also observed that the crystal grains affect the surface quality of the microformed pattern and the distribution of the pattern height in the die cavity array.

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마이크로 피라미드 패턴 응용 도광판 제작을 위한 니켈 스탬퍼 제작에 관한 연구 (Fabrication of Ni Stamper based on Micro-Pyramid Structures for High Uniformity Light Guide Panel (LGP))

  • 김성곤;유영은;서영호;제태진;황경현;최두선
    • 한국정밀공학회지
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    • 제23권9호
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    • pp.174-178
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    • 2006
  • Pyramid shape of micro pattern is applied to the light guide panel (LGP) to enhance the uniformity of the brightness of the LCD. The micro pyramids are molded in intaglio on the surface of the LGP. The size of each pyramid is 5$\mu$m $\times$ 5$\mu$m on bottom and the height is about 3.5$\mu$m. The pyramids are distributed on the LGP surface randomly to be sparser where the light comes in and denser at the opposite side as a result of a simulation using lightools$^{TM}$ Based on this design, a silicon pattern master and a nickel stamper are fabricated by MEMS process and electro plating process. Intaglio micro pyramids are fabricated on the 6' of silicon wafer from the anisotropic etching using KOH and the process time, temperature of the KOH solution, etc are optimized to obtain precise shape of the pattern. A Wi stamper is fabricated from this pattern master by electro plating process and the embossed pyramid patterns turns out to be well defined on the stamper. Adopting this stamper to the mold base with two cavities, 1.8' and 3.6' LGPs are injection molded.

Evaluation of marginal and internal gaps of Ni-Cr and Co-Cr alloy copings manufactured by microstereolithography

  • Kim, Dong-Yeon;Kim, Chong-Myeong;Kim, Ji-Hwan;Kim, Hae-Young;Kim, Woong-Chul
    • The Journal of Advanced Prosthodontics
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    • 제9권3호
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    • pp.176-181
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    • 2017
  • PURPOSE. The purpose of this study was to evaluate the marginal and internal gaps of Ni-Cr and Co-Cr copings, fabricated using the dental ${\mu}-SLA$ system. MATERIALS AND METHODS. Ten study dies were made using a two-step silicone impression with a dental stone (type IV) from the master die of a tooth. Ni-Cr (NC group) and Co-Cr (CC group) alloy copings were designed using a dental scanner, CAD software, resin coping, and casting process. In addition, 10 Ni-Cr alloy copings were manufactured using the lost-wax technique (LW group). The marginal and internal gaps in the 3 groups were measured using a digital microscope ($160{\times}$) with the silicone replica technique, and the obtained data were analyzed using the non-parametric Kruskal-Wallis H test. Post-hoc comparisons were performed using Bonferroni-corrected Mann-Whitney U tests (${\alpha}=.05$). RESULTS. The mean (${\pm}$ standard deviation) values of the marginal, chamfer, axial wall, and occlusal gaps in the 3 groups were as follows: $81.5{\pm}73.8$, $98.1{\pm}76.1$, $87.1{\pm}44.8$, and $146.8{\pm}78.7{\mu}m$ in the LW group; $76.8{\pm}48.0$, $141.7{\pm}57.1$, $80.7{\pm}47.5$, and $194.69{\pm}63.8{\mu}m$ in the NC group; and $124.2{\pm}52.0$, $199.5{\pm}71.0$, $67.1{\pm}37.6$, and $244.5{\pm}58.9{\mu}m$ in the CC group. CONCLUSION. The marginal gap in the LW and NC groups were clinically acceptable. Further improvement is needed for CC group to be used clinical practice.

극미세 3 차원 형상복제를 위한 금속몰드 제작에 관한 연구 (Fabrication of 3D Metallic Molds for Multi-replication of Microstructures)

  • 배공명;고종수;박상후;임태우;양동열
    • 한국정밀공학회지
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    • 제26권8호
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    • pp.119-125
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    • 2009
  • Fabrication of a three-dimensional (3D) metallic mold for multi-production of a microstructure was studied to settle the problem of long processing time in 3D microfabrication. To date, complicated 3D microstructures including 3D photonic crystals, 3D microlens array, 3D filter for microfludics, and something else were created successfully using the two-photon polymerization (TPP) which was considered as paving the way to fabricate a real 3D shape in nano/microscale. However, for those fabrications, much processing time and efforts were inevitably required. To solve this issue, a simple and effective way was proposed in this paper; 3D master patterns were prepared using TPP, and then counter-shaped Ni molds were fabricated by electroforming process. By using these molds, 3D microstructures can be reproduced with short-processing time and low-effort comparing to the conventional approach, TPP We report some parameters to fabricate a metallic mold precisely.

전기화학적 전착에 의한 태양전지용 저가 유연 금속 메쉬 제작 (Preparation of Low-cost and Flexible Metal Mesh Electrode Used in the Hybrid Solar Cell by Simple Electrochemical Depositon)

  • 이주열;이상열;이주영;김만
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2017년도 춘계학술대회 논문집
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    • pp.123.1-123.1
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    • 2017
  • Hybrid solar cells have intensively studied in recent years due to their advantages such as cost effectiveness and possibility of applications in flexible and transparent devices. It is critical to fabricate individual layer composed of organic and inorganic materials in the hybrid solar cell at low cost. Therefore, it is required to manufacture cheaply and enhance the photon-to-electricity conversion efficiency of each layer in the flexible solar cell industry. In this research, we fabricated pure Cu metal mesh electrode prepared by using electroplating and/or electroless plating on the Ni mold which was manufacture through photolithography, electroforming, and polishing process. Copper mesh was formed on the surface of nickel metal working master when pulsed electrolytic copper deposition were performed at various plating parameters such as plating time, current density, and so on. After electrodeposition at 2ASD for 5~30seconds, the line/pitch/thickness of copper mesh sheet was $1.8{\sim}2.0/298/0.5{\mu}m$.

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Evaluation of apical canal shapes produced sequentially during instrumentation with stainless steel hand and Ni-Ti rotary instruments using micro-computed tomography

  • Lee, Woo-Jin;Baek, Seung-Ho;Bae, Kwang-Sik
    • 대한치과보존학회:학술대회논문집
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    • 대한치과보존학회 2003년도 제120회 추계학술대회 제 5차 한ㆍ일 치과보존학회 공동학술대회
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    • pp.597-598
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    • 2003
  • I. Objectives Endodontic success depends on thoroughly cleaned and completely obturated root canal system. Effective cleaning and obturation will be achieved by well shaped canal. Numerous methodologies evaluating the efficacy and safety of canal preparation has been developed and the use of micro-computed tomography(MCT) in endodontic research is one of the latest innovations. This scientific tools could overcome the inherent limitations of other methodologies, and possesses the ability to visualize morphological characteristics in a detailed and accurate manner without destruction of the tooth and offers reproducible data in all three dimensions. The purpose of this study was to determine the optimal master apical file size with less transportation and more efficiency in removing the infected dentin. For this purpose we evaluated the transportation of canal center and change of untouched area after preparation sequentially from #25 file through #40 file with 3 different instruments:Stainless steel(SS) K-type hand instruments(MANI, Japan), ProFile.04 instruments (Dentply Tulsa Dental, USA) and Lightspeed instruments(Lightspeed Technology, San Antonio, USA) using micro-computed tomography.(omitted)

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근거리 광연결용 미러 내장형 연성 광도파로 필름 (Flexible Optical Waveguide Film with Embedded Mirrors for Short-distance Optical Interconnection)

  • 안종배;이우진;황성환;김계원;김명진;정은주;노병섭
    • 한국광학회지
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    • 제23권1호
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    • pp.12-16
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    • 2012
  • 본 논문에서는 연성 광 인쇄회로기판(printed circuit board, PCB) 개발을 위한 핵심 부품인 연성 광도파로를 자외선 임프린트(ultra violet imprint, UV-imprint) 공정에 의해 제작하고 도파손실, 굴곡손실, 반사손실 및 반복굴곡에 대한 내구성을 측정하였다. 먼저, 초정밀 기계가공에 의해 광도파로 패턴과 $45^{\circ}$ 미러 구조를 포함하는 니켈 마스터를 제작 후 폴리디메틸실록산(polydimethylsiloxane, PDMS)를 이용하여 탄성체 몰드를 역상 복제 하였다. 역상 복제된 PDMS 몰드를 이용해 UV-imprint 공정에 의한 광도파로의 코어패턴과 $45^{\circ}$ 미러면을 동시 형성하여, $45^{\circ}$ 미러가 내장된 광도파로를 제작하였다. 또한, 광도파로의 끝단을 통상적 방법인 V-sawing 공정으로 $45^{\circ}$ 미러 구조를 가공하여 미러 내장형 광도파로와 미러 특성을 비교하였다. 제작된 연성 광도파로는 단위 길이당 0.035 dB/cm의 도파손실을 나타내었으며, 반경 1 mm의 $180^{\circ}$ 굴곡 조건에서 0.77 dB의 굴곡손실을 나타내었다. 또한, 굴곡각도 $135^{\circ}$, 굴곡반경 2.5 mm의 반복굴곡 실험에서 10 만회 이상의 반복굴곡에 대한 우수한 내구성을 확인하였다. 내장된 $45^{\circ}$ 미러의 반사효율을 향상시키기 위해 미러면에 Ni-Au 이중 박막을 증착하여 2.18 dB의 반사손실을 가진 미러내장형 연성 광도파로를 제작하였다.

Stainless steel hand file과 Ni-Ti rotary file을 이용한 근관 형성시 근단부 근관 형태의 순차적 변화에 대한 평가 (Evaluation of apical canal shapes produced sequentially during instrumentation with stainless steel hand and Ni-Ti rotary instruments using Micro-computed tomography)

  • 이우진;이정호;전경아;서민석;유연지;백승호
    • Restorative Dentistry and Endodontics
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    • 제36권3호
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    • pp.231-237
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    • 2011
  • 연구목적: 본 연구에서는 micro CT를 사용하여 SS K-file, Profile, LightSpeed로 #25부터 #40 크기까지 근관을 형성할 때 근단부 근관 형태의 연속되는 변화를 평가하였다. 연구 재료 및 방법: 30개 하악 대구치의 근심 근관을 ProFile, LightSpeed와 SS K-file로 #25번에서 #40번까지 순차적으로 근관 형성하였고, 매 단계 확대 후 micro CT를 시행하였다. 치근단 1, 2, 3, 5 mm 에서 근관 중심 변위와 삭제되지 않은 단면의 비율을 측정하여 'repeated nested design' 분석방법과 Mann-Whitney test로 유의 수준 p = 0.05에서 검정하였다. 결과: SS K-file군에서 #30 이상 근관 형성 후 유의할 만한 근관 중심 변위가 증가하였고, 근관 형성 과정 어느 단계에서도 삭제되지 않은 면적의 비율이 유의성 있게 감소되지 않았다. ProFile군에서는 치근단 1, 2 mm에서 #40 file로 근관 형성 후 근관 중심 변위가 크게 증가하였고, 치근단 1 mm에서 #35 크기로 근관 형성한 후에 삭제되지 않은 면적의 비율이 유의성 있게 감소하였다. LightSpeed군에서는 급격한 근관 중심 변위를 관찰할 수 없었고, 근관 중심 변위가 ProFile군보다 적게 관찰되었다. 결론: SS K-file, Profile, LightSpeed에서 형성되는 근관의 변이 정도는 근단부 근관 형성 크기에 따라 다르게 나타났다.

Sn 및 Cu를 첨가한 치과 주조용 Co-Cr-Mo계 합금제조 및 용해과정 분석 (Manufactures of dental casting Co-Cr-Mo based alloys in addition to Sn, Cu and analysis of infrared thermal image for melting process of its alloys)

  • 강후원;박영식;황인;이창호;허용;원용관
    • 대한치과기공학회지
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    • 제36권3호
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    • pp.141-147
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    • 2014
  • Purpose: Dental casting #Gr I (Co-25Cr-5Mo-3Sn-1Mn-1Si), #Gr II (Co-25Cr-5Mo-5Cu-1Mn -1Si) and #Gr III (Co-25Cr-5Mo-3Sn-5Cu-1Mn-1Si) master alloys of granule type were manufactured the same as manufacturing processes for dental casting Ni-Cr and Co-Cr-Mo based alloys of ingot type. These alloys were analyzed melting processes with heating time of high frequency induction centrifugal casting machine using infrared thermal image analyzer. Methods: These alloys were manufactured such as; alloy design, the first master alloy manufatured using vacuum arc casting machine, melting metal setting in crucible, melting in VIM, pouring in the mold of bar type, cutting the gate and runner bar and polishing. These alloys were put about 30g/charge in the ceramic crucible of high frequency induction centrifugal casting machine and heat, Infrared thermal image analyzer indicated alloys in the crucible were set and operated. Results: The melting temperatures of these alloys measuring infrared thermal image analyzer were decreased in comparison with remanium$^{(R)}$ GM 800+, vera PDI$^{TM}$, Biosil$^{(R)}$ f, WISIL$^{(R)}$ M type V, Ticonium 2000 alloys of ingot type and vera PDS$^{TM}$(Aabadent, USA), Regalloy alloys of shot type. Conclusion: Co-Cr-Mo based alloy in addition to Sn(#Gr I alloy) were decreased the melting temperature with heating time of high frequency induction centrifugal casting machine using infrared thermal image analyzer.