• Title/Summary/Keyword: New manufacturing process

Search Result 1,532, Processing Time 0.031 seconds

Effects of comonomer with carboxylic group on stabilization of high molecular weight polyacrylonitrile nanofibrous copolymers

  • Lei, Danyun;Devarayan, Kesavan;Li, Xiang-Dan;Choi, Woong-Ki;Seo, Min-Kang;Kim, Byoung-Suhk
    • Carbon letters
    • /
    • v.15 no.4
    • /
    • pp.290-294
    • /
    • 2014
  • New precursors, poly(acrylonitrile-co-crotonic acid) (poly(AN-CA)) and poly(acrylonitrile-co-itaconic acid-co-crotonic acid) (poly(AN-IA-CA)) copolymers, for the preparation of carbon fibers, were explored in this study. The effects of comonomers with acidic groups, such as crotonic acid (CA) and/or itaconic acid (IA), on the stabilization of nanofibrous polyacrylonitrile (PAN) copolymers were studied. The extent of stabilization, evaluated by Fourier transform infrared spectroscopy, revealed that the CA comonomer could retard/control the stabilization rate of PAN, in contrast to the IA comonomer, which accelerated the stabilization process. Moreover, the synthesized PAN copolymers containing CA possessed higher Mv than those of the IA copolymers and also showed outstanding dimension stability of nanofibers during the stabilization, which may be a useful property for improving the dimensional stability of polymer composites during manufacturing.

Application Technology and Development of CAN Fieldbus Modules for Building Automation and Control System (빌딩자동제어시스템용 CAN 필드버스 모듈개발 및 적용기술에 관한 연구)

  • Hong, Won-Pyo;Seo, Young-Duk
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
    • /
    • v.18 no.6
    • /
    • pp.121-127
    • /
    • 2004
  • The controller area network(CAN) was originally developed to support cheap and rather simple automative applications, However, because of the its performance and low cost, it is also being considered in automated manufacturing and process control environments to interconnect intelligent devices, such as modem sensors and actuators. This paper presents a new application technology of the developed CAN control modules for the automated doors in building automation system Key pad and RF methods are used to open and close the automated door by the slave CAN module with CAN Protocol. BAS application technology of CAN field bus modules is also presented firstly in our nation.

Smart Factory Logistics Management System Using House Interior Position Tracking Technology Based on Bluetooth Beacon (블루투스 비콘 기반 실내위치추적기술을 활용한 스마트 팩토리 물류관리시스템)

  • Oh, Am-suk
    • Journal of the Korea Institute of Information and Communication Engineering
    • /
    • v.19 no.11
    • /
    • pp.2677-2682
    • /
    • 2015
  • Smart factory has the function of integrated management of production process management, logistics management as a intelligent factory, it is also emerging as the core of new industry which converges ICT and manufacturing business. We suggested Smart factory logistics management system which embedded position tracking technology and the system converges ICT and IoT. This suggested system can manage all the processes from production to release by tracking route and position based on signal strength of bluetooth 4.0 beacon tag. For the more, we will expect to apply to the various type of factory environments like detachable installation, optimized management using sensor.

A Development of the Noise Quality Checking System EOL of the 6th Speed Automatic Transmission in the USA (북미 6속 자동변속기 공장 EOL NVH 개발에 대한 연구)

  • Lee, Hyun-Ku;Kim, Moo-Suk;Hwang, Seon-Yang;Yoo, Dong-Kyu;Kang, Koo-Tae;Lee, Tae-Hwi
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.21 no.7
    • /
    • pp.657-664
    • /
    • 2011
  • This paper shows a whole noise quality checking system for the new developed 6th speed automatic transmission manufactured in USA. Due to demand for manufacturing of the high NVH quality transmissions in the mass product line, some special checking system called EOL NVH is adapted. This EOL system is using vibration sensor and analysis technologies. Through adapting vibration analysis technologies and functions likewise RMS, crest factor, harmonics, peak, band and order tracking, various noise problems caused by wear, nick and deformations could be successfully detected and predicted. Therefore, automatic transmissions manufactured in the USA could get high NVH quality. The developing process described in this paper and results on EOL system will offer good guides to the engineers who built the next transmission factory.

A Proton Beam Shaping using an Extreme Aspect Ratio Micro-hole (극대세장비 마이크로 홀을 이용한 양성자 빔 집적 응용)

  • Kim, Jin-Nam;Kwon, Won-Tae;Lee, Seong-Gyu
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.29 no.7
    • /
    • pp.737-744
    • /
    • 2012
  • EDM is the manufacturing process that uses the thermal energy to machine electrically conductive part. Despite a lot of research has been conducted for decades, the best aspect ratio of the micro hole using micro-EDM has not been over 30, yet. In the present study, new fabrication scheme was introduced to increase the aspect ratio of micro hole dramatically. Micro holes with less than 10 aspect ratio were aligned and welded together to manufacture a micro hole with extreme aspect ratio. Alignment of the micro hole with over 380 aspect ratio was conducted by the home-made apparatus installed with microscope and laser beam. The micro hole with extreme aspect ratio was used to shape pencil beam from proton beam generated from MC-50 cyclotron. The pencil beam was utilized to machine test specimen whose result was compared with GEANT4 computer simulation. It was shown that the experimental and simulation result were closer as the aspect ratio of the micro hole was bigger.

Physical Properties of Matrix According to Replacement Ratio using Polysilicon Sludge Based on Light Burned Magnesia (경소마그네시아 기반 폴리실리콘슬러지 치환율에 따른 경화체의 물리적 특성)

  • Kim, Yong-Gu;Kim., Dae-Yeon;Shin, Jin-Hyun;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2019.11a
    • /
    • pp.143-144
    • /
    • 2019
  • Recently, environmental pollution related to global warming is on the rise. Meanwhile, renewable energy is a representative example of many efforts to develop eco-friendly energy to solve the depletion of natural resources and the depletion of petroleum resources in conjunction with global warming. Among them, photovoltaic power generation is increasing the subsidies for the government to increase the production of photovoltaic electricity of the general public, showing a high growth rate. However, polysilicon, which is a raw material of the photovoltaic panel, generates waste called polysilicon sludge in the manufacturing process. In order to produce 1 ton of polysilicon, about 2 tons of waste polysilicon sludge is generated. In 2012, polysilicon sludge was generated at 78,000 tons, with an average of about 220 tons per day. The sludge generated due to insufficient treatment of polysilicon sludge is currently solidified and is processed by landfilling. Therefore, in this study, polysilicone sludge is used as the concept of admixture, and the physical properties of the matrix according to the polysilicon sludge replacement ratio based on light burned magnesia is determined.

  • PDF

Permeability prediction of plain woven fabric by using control volume finite element method (검사체적 방법을 이용한 평직의 투과율 계수 예측)

  • Y. S. Song;J. R. Youn
    • Proceedings of the Korean Society For Composite Materials Conference
    • /
    • 2002.05a
    • /
    • pp.181-183
    • /
    • 2002
  • The accurate permeability for preform is critical to model and design the impregnation of fluid resin in the composite manufacturing process. In this study, the in-plane and transverse permeability for a woven fabric are predicted numerically through the coupled flow model which combines microscopic with macroscopic flow. The microscopic and macroscopic flow which are flows within the micro-unit and macro-unit cell, respectively, are calculated by using 3-D CVFEM(control volume finite element method). To avoid checker-board pressure field and improve the efficiency on numerical computation, A new interpolation function for velocity is proposed on the basis of analytic solutions. The permeability of plain woven fabric is measured through unidirectional flow experiment and compared with the permeability calculated numerically. Based on the good agreement of the results, the relationships between the permeability and the structures of preform such as the fiber volume fraction and stacking effect can be understood. The reverse and the simple stacking are taken in account. Unlike past literatures, this study is based on more realistic unit cell and the improved prediction of permeability can be achieved. It is observed that in-plane flow is more dominant than transverse flow in the real flow through preform and the stacking effect of multi-layered preform is negligible. Consequently, the proposed coupled flow model can be applied to modeling of real composite materials processing.

  • PDF

Selective Laser Sintering of Co-Cr Alloy Powders and Sintered Products Properties

  • Dong-Wan Lee;Minh-Thuyet Nguyen;Jin-Chun Kim
    • Journal of Powder Materials
    • /
    • v.30 no.1
    • /
    • pp.7-12
    • /
    • 2023
  • Metal-additive manufacturing techniques, such as selective laser sintering (SLS), are increasingly utilized for new biomaterials, such as cobalt-chrome (Co-Cr). In this study, Co-Cr gas-atomized powders are used as charge materials for the SLS process. The aim is to understand the consolidation of Co-Cr alloy powder and characterization of samples sintered using SLS under various conditions. The results clearly suggest that besides the matrix phase, the second phase, which is attributed to pores and oxidation particles, is observed in the sintered specimens. The as-built samples exhibit completely different microstructural features compared with the casting or wrought products reported in the literature. The microstructure reveals melt pools, which represent the characteristics of the scanning direction, in particular, or of the SLS conditions, in general. It also exposes extremely fine grain sizes inside the melt pools, resulting in an enhancement in the hardness of the as-built products. Thus, the hardness values of the samples prepared by SLS under all parameter conditions used in this study are evidently higher than those of the casting products.

Novel green composite material manufactured by extrusion process from recycled polypropylene matrix reinforced with eucalyptus fibres and granite powder

  • Romulo Maziero;Washington M. Cavalcanti;Bruno D. Castro;Claudia V. Campo, Rubio;Luciano M.G. Vieira;Tulio H. Panzera;Juan C. Campos Rubio
    • Advances in materials Research
    • /
    • v.12 no.2
    • /
    • pp.119-131
    • /
    • 2023
  • The development of sustainable composites materials, from recycled polymeric materials and waste from the wood industry and stone processing, allows reducing the volume of these by-products, minimizing impacts on health and the environment. Nowadays, Polypropylene (PP) is the most recycled polymer in industry, while the furniture industry has increasingly used timber felled from sustainable forest plantations as a eucalypt. The powder tailing from the ornamental stone extraction and processing industry is commonly disposed of in the environment without previous treatment. Thus, the technological option for the development of composite materials presents itself as a sustainable alternative for processing and manufacturing industries, enabling the development of new materials with special technical features. The results showed that powder granite particles may be incorporated into the polypropylene matrix associated with short eucalyptus fibres forming green hybrid composites with potential application in structural engineering, such as transport and civil construction industries.

Bin-Picking Method Using Laser (레이저를 이용한 Bin-Picking 방법)

  • Joo, Kisee;Han, Min-Hong
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.12 no.9
    • /
    • pp.156-166
    • /
    • 1995
  • This paper presents a bin picking method using a slit beam laser in which a robot recognizes all of the unoccluded objects from the top of jumbled objects, and picks them up one by one. Once those unoccluded objects are removed, newly developed unoccluded objects underneath are recognized and the same process is continued until the bin gets empty. To recognize unoccluded objects, a new algotithm to link edges on slices which are generated by the orthogonally mounted laser on the xy table is proposed. The edges on slices are partitioned and classified using convex and concave function with a distance parameter. The edge types on the neighborhood slices are compared, then the hamming distances among identical kinds of edges are extracted as the features of fuzzy membership function. The sugeno fuzzy integration about features is used to determine linked edges. Finally, the pick-up sequence based on MaxMin theory is determined to cause minimal disturbance to the pile. This proposed method may provide a solution to the automation of part handling in manufacturing environments such as in punch press operation or part assembly.

  • PDF