• Title/Summary/Keyword: Nd Magnet

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Effect of Addition Elements on the Production of the 2-17 Type High Performance of the Rare Earth Permanent Magnet Materials by the Reduction and Diffusion Process (환원·확산법에 의한 2-17형 고성능 희토류영구자석 재료의 제조에 있어서 첨가원소의 영향)

  • Song, Chang-Been;Cho, Tong-Rae
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.4
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    • pp.333-339
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    • 1995
  • The reduction and diffusion process(R-D process) is an economical way to produce the functional materials which contain rare-earth elements and has been applied to the production of rare-earth magnet meterials($SmCo_5$, $Nd_{15}Fe_{77}B_8$), magneto-optical(MO) target materials and hydrogen storage alloy, etc. However, because of difficult to control of the final composition, the R-D process has not been applied to production of the 2-17 type rare earth permanent magnet materials which contain several elements. Therefore, this work was as a basic study for the production of the 2-17 type rare earth permanent materials with composition $Sm(Co_{0.72}Fe_{0.21}Cu_{0.05}Zr_{0.03})_{7.9}$ by the R-D process, the following were mainy examined ; the amount of metallic calcium as a reductant, homogenization condition of the alloy after the R-D reaction, masuring of magnetic properties of the sample after step aging. The sample prepared by the R-D process contained a little more oxygen than that prepared by the melting method, however, showed almost the same magnetic properties.

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Optimal Design of Axial Type Brushless DC Motor Using 3-D FEM (3차원 유한요소법을 이용한 축방향 자속형 브러시리스 DC 전동기 최적 설계)

  • Hong, Sun-Ki
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.1
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    • pp.143-147
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    • 2005
  • In this paper, an axial type brushless DC motor which has double rotors using rare-earth magnet pieces is designed. This kind of motor has shorter axial length and is easier to assemble than the radial type motors. To get enough torque, NdFeB magnet is used and for the cost of production, the magnets are segmented to rectangle or disk shape. To design this motor, a equivalent circuit is adopted and the air-gap density is calculated using 3D finite element method to get exact parameters. The design variables are optimized with genetic algorithm. From the results of the simulations, the reference of the axial type BLDC motors can be obtained.

The Creation of a Strong Magnetic Field by Means of Large Magnetic Blocks from NdFeB Magnets in Opposing Linear Halbach Arrays

  • Zezulka, Vaclav;Straka, Pavel
    • Journal of Magnetics
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    • v.21 no.3
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    • pp.364-373
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    • 2016
  • The article presents the results and findings obtained through the assembly of opposing linear Halbach arrays from two magnet layers using large magnetic blocks from permanent NdFeB magnets, especially concerning the distribution of magnetic induction in an air gap. The use of these large blocks has led to a significant expansion of the area of magnetic field with a substantially higher value of magnetic induction in comparison with similar linear Halbach arrays composed of small magnets. The paper also discusses the determined dependences of magnetic induction on the parameters of the x, y, z coordinate system and indicates the possibilities of achieving an even stronger magnetic field in a larger volume of an air gap for application for instance in equipment for magnetic separation of raw materials, in instrument technologies and in other areas.

A Study on Fracture Behavior and Impact Stability of Sintered Rare-earth Permanent Magnets

  • Li, Wei;Li, Anhua;Wang, Huijie;Dong, Shengzhi;Guo, Yongquan
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.790-791
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    • 2006
  • The fracture behavior and mechanical characteristics of sintered rare-earth magnets were investigated. It shows that the fracture behavior and bending strength of the magnets obviously exhibit anisotropy. Sm-Co magnets tend to cleavage fracture in the close-packed (0001) plane or in the ($10\bar{1}1$) plane. The fracture mechanism of $Nd_2Fe_{14}B$ magnet mainly appears to be intergranular fracture. The anisotropy of fracture behavior and mechanical strength of sintered rare-earth magnets is caused mainly by the strong crystal-structure anisotropy and the grain alignment texture. The effects of Nd content, and Pr, Dy substitution on the impact stability of $Nd_2Fe_{14}B$ magnets were also reported.

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Rare Earth Dispute and Trend in Development of NdFeB Anisotropic Bonded Magnets (희토류 자원분쟁과 NdFeB계 이방성 본드자석 개발동향)

  • Kim, H.J.;Kim, S.M.
    • Journal of the Korean Magnetics Society
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    • v.22 no.3
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    • pp.109-115
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    • 2012
  • NeFeB anisotropy bonded magnet has proposed a new paradigm of weight reduction of small motors by replacing the conventional ferrite permanent magnets with its high magnetic property of 25 MGOe during last five years. It has also advanced by leaps and bounds in the field of motor industry for automobiles and electric power tools. And it has led a new innovation of fifty percent weight lightening compared to its current motors by correctly focusing on fuel performance improvement through weight lightening that automobile industry chased. There was, however, another price skyrocketing in 2011 after China had announced its export regulation in rare earth materials in July, 2010. And this price change has an extensive impact on the industries that consume rare earth magnets. This environmental change has caused technical challenge to improve the performance by using least amount of rare earth elements in NdFeB anisotropy bonded magnets, and led to make a new technical approach to a new applied field. In this article, we will show how each nation deals with this industrial issue, and introduce development trend and application of anisotropic NdFeB bonded magnets, so-called MAGFINE made by Aichi Steel Corp.

Exchange Coupling in Massively Produced Nd2Fe14B+Fe3B Nanocomposite Powders

  • Yang, Choong Jin;Park, Eon Byung;Han, Jong Soo;Kim, Eung Chan
    • Journal of Magnetics
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    • v.9 no.2
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    • pp.27-33
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    • 2004
  • Magnetic properties of $Nd_4Fe_{77.5}B_{18.5}$ compound in term of exchange coupling between $Nd_2Fe_{14}B$ and $Fe_3B$ magnetic nano crystals in melt spun powders were characterized by varying the quenching speed in mass production line. The exchange coupled phenomenon was characterized as functions of nano crystal size and volume fraction of each magnetic phase which was possible by employing Henkel plot (${\delta}M$) and refined Mossbauer spectroscopy. The optimized magnetic properties obtained from the present volume production line were: $B_r= 11.73 kG,{_i}H_c/ = 3.082 kOe$, and $(BH)_{max} = 12.28 MGOe.$ The volume fraction of each magnetic phase for those conditions giving the grain size of 10 nm were ${\alpha}-Fe; 4.2%, Fe_3B; 60.1 %$, and $Nd_2Fe_{14}B; 35.7%$. The superior magnetic properties in the $Nd_2Fe_{14}Fe_3B$ based nanocomposites were confirmed to be dependant on the volume fraction of $Fe_3B$.

Inward Diffusion of Tb Ions and the Magnetic Properties of the Nd-Fe-B Magnets (열처리 조건에 따른 Tb이온의 확산 및 Nd-Fe-B 자석의 자기적 특성)

  • Oh, Seong-Uk;Kim, Dong-Whan;Gong, Gun-Seung;Heo, Young-Woo;Kim, Jeong-Joo;Lee, Joon-Hyung
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.1
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    • pp.27-31
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    • 2017
  • In this study, the effect of Tb inward diffusion on the magnetic properties of the Nd-Fe-B sintered magnets was studied. After sintering of the magnets, $TbF_3$ slurries were dip-coated on the surface of the samples, then heat-treatment was followed for $TbF_3$ diffusion. The element distribution in the magnets and the diffusion profiles of Tb ions were analyzed by an EPMA (electron probe micro-analyzer). Prolonged heat treatment resulted in a deeper diffusion length of Tb ions. Coercivity of the $1^{st}$ heat-treated sample showed 21.86 kOe, while that of the $1^{st}$, $2^{nd}$ heat-treated and annealed sample revealed 34 kOe.

Coercivity Enhancement in Nd2Fe14B Permanent Magnetic Powders through Rotating Diffusion Process with DyHx Powders

  • Choi, Moon-Hee;Yu, Ji-Hun;Kim, Dong-Hwan;Kim, In-Bae;Kim, Yang-Do
    • Journal of Magnetics
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    • v.16 no.4
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    • pp.342-349
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    • 2011
  • [ $Nd_2Fe_{14}B$ ]permanent magnetic powders ($_iH_c$ = 9.2 kOe, $B_r$ = 12.2 kG) were produced by HDDR process. Their coercivity was enhanced to 12.6 kOe through the grain boundary diffusion process with dysprosium hydride ($DyH_x$). $DyH_x$ diffusion process was optimized through rotating diffusion process, resulting in distinct phases rich in Nd and Dy observable by field emission scanning microscopy and transmission electron microscopy. The mechanism of coercivity enhancement that resulted in restrain the coupling effect between $Nd_2Fe_{14}B$ grains is also discussed.