• Title/Summary/Keyword: Natural Ceramics

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Development of Multi-functional Ceramics for Removal of Heavy Metals in Acid Wastewater using Industrial By-product (산업부산물을 활용한 산성폐수 내 중금속 제거용 다기능성 세라믹 소재의 개발)

  • Kim, Dong-Hee;Yim, Soo-Bin
    • Journal of Korean Society on Water Environment
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    • v.28 no.2
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    • pp.277-284
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    • 2012
  • This study developed a new ceramics in which natural zeolite was mixed and calcined with industrial by-product such as converter slag, red mud, and fly ash and evaluated the feasibility of the ceramics for removal of heavy metals in acid wastewater. The removal rate of heavy metal by ceramics increased in the order of ZS (zeolite and slag) > ZR (zeolite and red mud) > ZF (zeolite and fly ash) ceramics. The alkalinity increment and coherence of ceramics were increased in the order of ZS > ZR > ZF ceramics. The mixing ratio of natural zeolite to industrial by-product for maximum removal efficiency of heavy metal was 1:1 for ZS ceramics and 1:3 for ZR and ZF ceramics. The order of removal efficiency of heavy metal was observed to be ZS > ZR > ZF ceramics under the mixing ratio of 1:1 for ZS ceramics and 1:3 for ZR and ZF ceramics. The removal efficiency of heavy metal by ZS ceramics with 1:1 mixing ratio was Al 100%, Cd 54.6%, Cr 99.9%, Cu 98.7%, Fe 99.9%, Mn 42.2%, Ni 59.9%, Pb 99.8%, Zn 87.6%, respectively. In addition, the removal capacity of heavy metal by ZS ceramics was observed to be Al 2.01 mM/g, Cd 0.27 mM/g, Cr 1.02 mM/g, Cu 0.83 mM/g, Fe 0.95 mM/g, Mn 0.41 mM/g, Ni 0.55 mM/g, Pb 0.25 mM/g, Zn 0.70 mM/g, respectively. The comparative evaluation in the light of removal capacity, alkalinity increment, and coherence of ceramics showed the ZS ceramics had higher feasibility as a media than others for removal of heavy metals in acid wastewater.

A Study on High Performance Electromagnetic Wave Absorber Using NC and Natural Lacquer Binder (NC와 옻칠을 소재로 한 고성능 전파흡수체에 관한 연구)

  • Kim, Dong-Il;Choi, Dong-Han;Park, Woo-Keun;Song, Jae-Man
    • Journal of Navigation and Port Research
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    • v.27 no.1
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    • pp.75-80
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    • 2003
  • The electromagnetic wave absorption ability of natural ceramics(NC), natural lacquer, and rubber was investigated. The natural ceramics showed absorption ability above 2.5dB at 2.5GHz~4.5GHz and natural lacquer showed better electromagnetic wave absorption ability than that of rubber. The simulation results of electromagnetic wave absorber ability in a absorber composed of natural lacquer and ferrite showed the reflection coefficient of -16dB at 0.5GHz~10GHz. It was shown that from the simulation results, the electromagnetic wave absorber composed of lacquer as a backing material have better absorption ability than that of the electromagnetic absorber composed of rubber.

Development and Evaluation of Natural Hydroxyapatite Ceramics Produced by the Heat Treatment of Pig Bones

  • Lim, Ki-Taek;Kim, Jin-Woo;Kim, Jangho;Chung, Jong Hoon
    • Journal of Biosystems Engineering
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    • v.39 no.3
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    • pp.227-234
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    • 2014
  • Purpose: The aim of this research was to develop and evaluate natural hydroxyapatite (HA) ceramics produced from the heat treatment of pig bones. Methods: The properties of natural HA ceramics produced from pig bones were assessed in two parts. Firstly, the raw materials were characterized. A temperature of $1,200^{\circ}C$ was chosen as the calcination temperature. Fine bone powders (BPs) were produced via calcinations and a milling process. Sintered BPs were then characterized using field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD), X-ray fluorescence spectroscopy (XRF), energy dispersive X-ray spectroscopy (EDX), Fourier transform infrared (FTIR) spectroscopy, and a 2-year in vitro degradability test. Secondly, an indirect cytotoxicity test was conducted on human osteoblast-like cells, MG63, treated with the BPs. Results: The average particle size of the BPs was $20{\pm}5{\mu}m$. FE-SEM showed a non-uniform distribution of the particle size. The phase obtained from XRD analysis confirmed the structure of HA. Elemental analysis using XRF detected phosphorus (P) and calcium (Ca) with the Ca/P ratio of 1.6. Functional groups examined by FTIR detected phosphate ($PO{_4}^{3-}$), hydroxyl ($OH^-$), and carbonate ($CO{_3}^{2-}$). The EDX, XRF, and FTIR analysis of BPs indicated the absence of organic compounds, which were completely removed after annealing at $1,200^{\circ}C$. The BPs were mostly stable in a simulated body fluid (SBF) solution for 2 years. An indirect cytotoxicity test on natural HA ceramics showed no threat to the cells. Conclusions: In conclusion, the sintering temperature of $1,200^{\circ}C$ affected the microstructure, phase, and biological characteristics of natural HA ceramics consisting of calcium phosphate. The Ca-P-based natural ceramics are bioactive materials with good biocompatibility; our results indicate that the prepared HA ceramics have great potential for agricultural and biological applications.

Development of Water Treatment Device By Fluidization Electrolysis Using Granular Ceramics

  • Ishikawa, Katsumi;Tamura, Rokurou;Shuto, Rika;Miyawaki, Jinuchi;Tanabe, Kimiko
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.737-745
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    • 1996
  • In recent years, with the increase in the consumption of natural resources and energy, global environmental problems have appeared. This is a very serious environmental load on worldwide food production. For this reason, innovative techniques for production of low entropy by using effectively the energy for the ecosystemic agriculture have been expected. In this study, granular ceramics of 2 to 3mm in diameter having electrical charges at the surface were produced, using the natural raw materials of silicate minerals haing excellent moldabilities and sintering properties . Production of water having functions was attempted by effective use of the electrochemical energy of the ceramics with an efficient water treatment apparatus in which the ceramics were fluidized in water, differently from conventional systems. In the experimental results, the EC of water treated with the ceramics was not changed, but the ORP and also the pH and the DO were changed. The speed of oxidation -re uction reaction was high, and the ceramics -treated water enhanced the vigor of seeds. It can be expected that this treatment system, by which the ORP of water can be moderately controlled, is advantageous in controlling the growth of plants.

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A Study on Preparation and Characteristics of Natural Adhesives with Lacquer and Animal Glue for Ceramics Conservation (옻과 아교를 이용한 토기 복원용 천연접착제 제조 및 특성 분석)

  • Kim, Eun Kyung;Park, Daewoo;Jang, Sungyoon
    • Journal of Adhesion and Interface
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    • v.14 no.3
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    • pp.128-134
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    • 2013
  • This study investigated the natural adhesives for ceramics conservation that can be used as a substitution for synthetic resins. Samples were prepared by mixing lacquer with animal glue and the structure and adhesion properties of the samples were analyzed. The structure analysis with FT-IR showed that carbonyl (C=O), amine (N-H) and aromatic (C=C) bonds are increased by adding animal glue on lacquer. Comparing to the viscosity and tensile strength of the sample to the Paraloid B-72 and Araldite rapid type, these natural adhesives can be a substitution for the synthetic resins. Through methodical and intensive study, we expect practical uses of this eco-friendly natural adhesives for ceramics conservation.

Study on Development of High Performance Microwave Absorber Using Natural Lacquer Binder (옻칠을 소재로한 고성능 전파흡수체의 개발에 관한 연구)

  • 김동일;최동한;구동우;김도연;옥승민;양은정;김보영
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2002.03a
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    • pp.53-57
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    • 2002
  • In this paper, we explain new EM(electromagnetic) wave absorber that mixed NC (Natural Ceramics) and Ferrite with NL(Natural Lacquer). At first, a mixed NC and Ferrite(NC : F = (0.1~30)wt% : (99.9~70)wt%) bum at 95$0^{\circ}C$~125$0^{\circ}C$. And then, it is comminuted and injected into NL((NC+F) . NL = (30~80)wt% (70~20)wt%), finally we made Ferrite-NL EM wave absorber. Generally, conventional labor Ferrite covers only 500 MHz to 10 GHz under tolerance limits of 2 to 6 dB in absorption, and Ferrite-NL is over 8 ~ 14 dB. However, NCFerrite-NL huts superior absorption ability. It is over 16 to 19 dB through 500 MHz to 10 GHz.

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Machinability of Pre-sintered Alumina Ceramics (알루미나 세라믹 가소결재의 피삭성 -다이아몬드 및 CBN공구의 절삭 성능-)

  • 김성청
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.41-46
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    • 1996
  • In this study, unsintered and pre-sintered low purity alumina ceramics were machined with various tools to clarify the machinability, optimum tool materials and optimum cutting conditions. The main conclusions obtained were as follows. (1)In the case of dry cutting, the sintered diamond and natural diamond tools exhibit better performance in machining of the ceramic pre-sintered at lower temperature, and the tool lives of both tools in machining the ceramics pre-sintered at high temperature becomes extremely short. (2)The performance of CBN tool becomes better in dry machining of the ceramics pre-sintered at higher temperature. (3)When the pre-sintered ceramics were wet machined with sintered diamond, the tool life becomes considerably long, and higher cutting speed can be used than in the case of the CBN and ceramic tools, the tool lives becomes shorter at wet cutting than at dry cutting, especially exhibiting extremely short tool life in wet cutting with ceramic tool.

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Feasibility Study on the Multi-functional Ceramics using Industrial By-product for Treatment of Acid Mine Drainage (산성광산배수 처리를 위한 산업부산물 소재 다기능성 세라믹의 적용 가능성 연구)

  • Lee, Yeong-Nam;Yim, Soo-Bin
    • Journal of the Korean GEO-environmental Society
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    • v.18 no.12
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    • pp.25-36
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    • 2017
  • This research was conducted to investigate the removal characteristics of heavy metals and sulfate ion from acid mine drainage (AMD) by multi-functional zeolite-slag ceramics (ZS ceramics), in which natural zeolite and converter slag were mixed and calcined at high temperature. The batch test showed that the removal efficiency of heavy metals by pellet-type ZS ceramics increased as the mixing weight ratio of converter slag to natural zeolite increased. The optimal mixing ratio of natural zeolite to converter slag for the removal of heavy metals and sulfate ion from AMD was observed to be 1:2~1:3. The adequate calcination temperature and time of ZS ceramics for the treatment of AMD were found to be $600{\sim}800^{\circ}C$ and 2 hours, respectively. The removal test of heavy metals and sulfate ion from AMD by the ZS ceramics prepared in optimal condition exhibited very high removal efficiencies close to 100% for all heavy metals (Al, As, Cd, Cu, Fe, Mn, Pb, Zn) and 77.1% for sulfate ion. The experimental results in this study revealed that the ZS ceramics could function as an effective agent for the treatment of AMD.

Preparation and Characterization of Porous Hydroxyapatite Containing Silicon Derived from Natural Coral (산호 유래 실리콘 함유 다공성 수산화아파타이트의 합성 및 특성 분석)

  • Kim, Soo-Ryong;Lee, Yoon-Joo;Song, Hee;Lee, Jong-Heon;Lee, Kang-Sik;Kim, Hae-Joong;Kim, Young-Hee
    • Journal of the Korean Ceramic Society
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    • v.41 no.8
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    • pp.628-632
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    • 2004
  • A porous hydroxyapatite has been prepared using natural coral which resembles human cancellous bone in microstructure. To obtain a biomaterial having a good biocompatibility, substitution of silicon into the hydroxyapatite framework has been attempted. Si substituted hydroxyapatite has been prepared by hydrothermal treatment and solvothermal treatment of the natural coral repeatedly. Si concentration and phase of the Si substituted hydroxyapatite derived from coral have been characterized using a XRD, ICP, and EDS etc. EDS investigation confirmed the presence of silicon in the framework of hydroxyapatite structure.