• Title/Summary/Keyword: NDT (nondestructive testing)

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Model of Reliability Assessment in Ultrasonic Nondestructive Inspection (초음파 비파괴검사의 신뢰도 평가 모델)

  • Park, Ik-Keun;Park, Un-Su;Kim, Hyun-Mook;Park, Yoon-Won;Kang, Suk-Chull;Choi, Young-Hwan;Lee, Jin-Ho
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.240-245
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    • 2001
  • Ultrasonic inspection system is consisted of the operator, equipment and procedure. The reliability of results in ultrasonic inspection is affected by its ability. Furthermore, the reliability of nondestructive testing is influenced by the inspection environment, other materials and types of defect. Therefore, it is very difficult to estimate the reliability of NDT due to various factors. In this study, the probability of detection, used logistic probability model and Monte Carlo simulation, estimated the reliability of ultrasonic inspection. The utility of the NDT reliability assesment is verified by the analysis of the data from round robin test applied these models.

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Study on NDT Fault Diagnosis of the Ball Bearing under Stage of Abrasion by Infrared Thermography (마모 단계의 볼 베어링에 대한 적외선 열화상 비파괴 결함 진단 연구)

  • Seo, Jin-Ju;Hong, Dong-Pyo;Kim, Won-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.1
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    • pp.7-11
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    • 2012
  • For fault detection about the abrasion stage of rotational machineries under the dynamic loading conditions unlike the traditional diagnosis method used in the past decade, the infrared thermographic method with its distinctive advantages in non-contact, non-destructive, and visible aspects is proposed. In this paper, by applying a rotating deep-grooved ball bearing, passive thermographic experiments were conducted as an alternative way to proceeding the traditional fault monitoring on spectrum analyzer. As results, the thermographic experiment was compared with the traditional vibration spectrum analysis to evaluate the efficiency of the proposed method. Based on the results obtained as NDT, the temperature characteristics and abnormal fault detections of the ball bearing according to the abrasion stage were analyzed.

A study on Computer-controlled Ultrasonic Scanning Device (컴퓨터제어에 의한 자동초음파 탐상장치에 관한 연구)

  • Huh, H.;Park, C.S.;Hong, S.S.;Park, J.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.9 no.1
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    • pp.30-38
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    • 1989
  • Since the nuclear power plants in Korea have been operated in 1979, the nondestructive testing (NDT) of pressure vessels and/or piping welds plays an important role for maintaining the safety and integrity of the plants. Ultrasonic method is superior to the other NDT method in the viewpoint of the detectability of small flaw and accuracy to determine the locations, sizes, orientations, and shapes. As the service time of the nuclear power plants is increased, the radiation level from the components is getting higher. In order to get more quantitative and reliable results and secure the inspector from the exposure to high radiation level, automation of the ultrasonic equipments has been one of the important research and development(R & D) subject. In this research, it was attempted to visualize the shape of flaws presented inside the specimen using a Modified C-Scan technique. In order to develope Modified C-Scan technique, an automatic ultrasonic scanner and a module to control the scanner were designed and fabricated. IBM-PC/XT was interfaced to the module to control the scanner. Analog signals from the SONIC MARK II were digitized by Analog-Digital Converter(ADC 0800) for Modified C-Scan display. A computer program has been developed and has capability of automatic data acquisition and processing from the digital data, which consist of maximum amplitudes in each gate range and locations. The data from Modified C-Scan results was compared with shape from artificial defects using the developed system. Focal length of focused transducer was measured. The automatic ultrasonic equipment developed through this study is essential for more accurate, reliable, and repeatable ultrasonic experiments. If the scanner are modified to meet to appropriate purposes, it can be applied to automation of ultrasonic examination of nuclear power plants and helpful to the research on ultrasonic characterization of the materials.

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Deformation Measurement of Well Thinning Elbow by Using Shearography (전단간섭법을 이용한 감육 곡관부의 변형 계측)

  • Jung, Hyun-Chul;Kim, Koung-Suk;Chang, Ho-Sub;Jung, Sung-Wook;Kang, Ki-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.321-328
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    • 2006
  • In this study, the deformation oi wall thinning elbow is measured and the position of the internal thinning defect is found out by shearography. Shearography is an optical method which has applied to nondestructive testing (NDT) and the strain/stress and deformation analysis. This technique has the merit of the directly measuring the first derivative of displacement with sensitivity which can be adjusted by handling the tilt mirror in the interferometer. In this paper, we tested carbon steel pipe locally wall thinned and loaded internal pressure and the shearography was applied to measure the out-of-plane deformation of wall thinning elbow and to investigate the internal thinning defect of it. From the results, it was confirmed that this technique is proper to the practical application on the pipe line system with internal defect.

NDT of a Nickel Coated Inconel Specimen Using by the Complex Induced Current - Magnetic Flux Leakage Method and Linearly Integrated Hall Sensor Array (복합 유도전류-누설자속법과 고밀도 홀센서배열에 의한 니켈 코팅 인코넬 시험편의 비파괴검사)

  • Jun, Jong-Woo;Lee, Jin-Yi;Park, Duk-Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.5
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    • pp.375-382
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    • 2007
  • Nondestructive testing (NDT) by using the electromagnetic methods are useful for detecting cracks on the surface and subsurface of the metal. However, when the material contains both ferromagnetic and paramagnetic materials, it is difficult for NDT to detect and analyze cracks using this method. In addition the existence of a partial ferromagnetic material can be incorrectly characterized as a crack in the several cases. On the other hand a large crack has sometimes been misunderstood as a partially magnetized region. Inconel 600 is an important material in atomic energy plant. A nickel film is coated when a crack a appears on an Inconel substrate. Cracks are difficult to detect on the combined material of an Inconel substrate with a nickel film, which are paramagnetic and ferromagnetic material respectively. In this paper, a scan type magnetic camera, which uses a complex induced current-magnetic flux leakage (CIC-MFL) method as a magnetic source and a linearly integrated Hall sensor array (LIHaS) on a wafer as the magnetic sensors, was examined for its ability to detect cracks on the combined material. The evaluation probability of a crack is discussed. In addition the detection probability of the minimum depth was reported.

Numerical study of propagation, reflection, and scattering of ultrasonic waves (초음파의 전파, 반사, 산란 현상에 대한 수치 시뮬레이션)

  • 임현준
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2002.04a
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    • pp.401-406
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    • 2002
  • A numerical model is introduced to simulate propagation, reflection, and scattering of elastic waves in solids. The model consists of mass points and linear springs, interconnected with in a lattice structure; hence, its name, the mass-spring lattice model (MSLM). The MSLM has successfully been applied to the numerical simulation and visualization of various elastic wave phenomena involved in ultrasonic nondestructive testing (NDT). This method is useful to simulate, design, or analyze actual testing. Some representative examples of numerical simulation using the MSLM are presented, and future work necessary for its further development Is addressed.

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A Feasibility Study on a Subsurface-Penetrating Radar for Nondestructive Testing of Wooden Architectures : FDTD Simulation and Laboratory Measurement (목조 건축물의 비파괴 검사를 위한 표면하부 탐사 레이더의 적용 가능성 검토 : FDTD 모의계산과 실험 측정)

  • 현승엽;김세윤
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.13 no.8
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    • pp.790-796
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    • 2002
  • In our country, historically beautiful and significant wooden architectures are preserved as the cultural properties. For a long time, however, the architectures are often exposed to rough environmental conditions, such as weathering, insect attack, etc. This may lead to deterioration of structural integrity of the architectures. Therefore, it is necessary to diagnose wooden architectures in advance. In this paper, the possibility of a subsurface-penetrating radar(SPR) fur non-destructive testing(NDT) of wooden architectures is investigated by using the three-dimensional finite-difference time-domain(FDTD) simulation and actual laboratory measurement.

Inspection of Cracks on the Express Train Wheel Using a High Speed Scan Type Magnetic Camera (초고속 스캔형 자기카메라에 의한 고속열차 차륜 탐상)

  • Lee, Jin-Yi;Hwang, Ji-Seong;Kwon, Seok-Jin;Seo, Jung-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.943-950
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    • 2008
  • A novel nondestructive testing (NDT) system, which is able to detect a crack with high speed and high spatial resolution, is urgently required for inspecting small cracks on express train wheels. This paper proposes a high speed scan type magnetic camera, which uses the multiple amplifying circuits and the crack indicating pulse output system. The linearly integrated Hall sensors are arrayed in parallel, and the Hall voltages from each sensor in the scanning direction are obtained and amplified. High-speed NDT can be achieved by using the exclusive analog-digital converter and micro-processor because the ${\partial}\;V_H/\;{\partial}$ x value, which provides the most important crack information, can be obtained by buffering and calculating. The effectiveness of the novel method was verified by examine using cracks on the wheel specimen model.

Scale Thickness Measurement of Steam Generator Tubing Using Eddy Current Signal of Bobbin Coil (보빈코일 와전류신호를 이용한 증기발생기 세관 스케일 두께 측정)

  • Kim, Chang-Soo;Um, Ki-Soo;Kim, Jae-Dong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.5
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    • pp.545-550
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    • 2012
  • Steam generator is one of the major components of nuclear power plant and steam generator tubes are the pressure boundary between primary and secondary side, which makes them critical for nuclear safety. As the operating time of nuclear power plant increases, not only damage mechanisms but also scaled deposits on steam generator tubes are known to be problematic causing tube support flow hole blockage and heat fouling. The ability to assess the extent and location of scaled deposits on tubes became essential for management and maintenance of steam generator and eddy current bobbin data can be utilized to measure thickness of scale on tubes. In this paper, tube reference standards with various thickness of scaled deposit has been set up to provide information about the overall deposit condition of steam generator tubes, providing essential tool for steam generator management and maintenance to predict and prevent future damages. Also, methodology to automatically measure scale thickness on tubes has been developed and applied to field data to estimate overall scale amount.

Measurements and Data Interpretation for the Detection of Steel Bars and Delamination inside Concrete (콘크리트내의 철근 및 공동탐사를 위한 측정과 분석)

  • Rhim, Hong-Chul;Park, Ki-Joon;Lee, Soong-Jae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.4
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    • pp.305-313
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    • 2000
  • To determine detection capabilities of locating steel bars and delamination inside concrete, commercially available nondestructive testing (NDT) equipments have been tested. The equipments include two radar systems and two electromagnetic method systems. The inclusions are a 19 mm diameter steel bar and 50 mm thick delamination embedded at different cover depths from the surface of concrete specimens. For the steel bar, attempts were made to determine the size of the bars by changing the diameter of the bars. A sample result of measuring horizontal spacing between doubly reinforced bars is presented in this paper. Experimental results on various measurement cases are discussed. Application of numerical modeling technique for the simulation of radar measurements and improved output display of radar measurements are also presented.

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