• Title/Summary/Keyword: NC Machine

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Development of Creating Continuous and Common Cutting NC Data Program (소부재 연속/공용 절단 데이터 생성 프로그램 개발)

  • Hyun, Sung-Yeol;Oh, Sung-Kwon;Huh, Ok-Jae;Shim, Hyun-Sang
    • Special Issue of the Society of Naval Architects of Korea
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    • 2011.09a
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    • pp.101-105
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    • 2011
  • In most shipbuilding company, cutting procedure is proceed by cutting machine which run by CNC(Computer Numerical Code) data. In our cutting process, all CNC data is created by our nesting post processor system automatically. Among them, in case that cutting piece in the remnant plate, our system creates only one piece CNC data. Because remnant plate is not typical shape, and ship designers don't know remnant plate shape and quantity. In can happen some merit and good point if we modify 1:1 piece NC data by shorten cutting path, reducing cutting time or re-arrangement piece. For modifying cutting data, outside workers have to call to ship designer or have to go to NC control room where control the CNC system and cutting machine. It makes stop work process, and it waste time. In this paper, we introduce a program that can modify and replace 1:1 NC data with continuous or common NC data automatically.

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Measuring of Linear Motion Accuracy of NC Lathe using Linear Scales (리니어 스케일을 이용한 NC 선반의 직선 운동정도 측정)

  • 김영석;김재열;한지희;정정표;윤원주;송인석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1243-1248
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    • 2003
  • It is very important to measure linear motion accuracy of NC lathe as it affects all other parts of machines machined by them in industries. If the motion accuracy of NC lathe is bad, the dimension accuracy and the change-ability of works will be bad in the assembly of machine parts. In this paper, computer software systems are organized to measure linear motion of ATC(Automatic tool changer) on zx plane of NC lathe using two linear scales and the time pulses coming out from computer in order to get data at constant time intervals from the linear scales. And each sets of error data obtained from the test is discripted to plots and the results of linear motion errors are expressed as numerics by computer treatment.

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A design of a Korean automatic programming system and a graphic debugger for CNC lathe using IBM-PC (IBM-PC를 이용한 CNC 선반용 한글자동프로그래밍 시스템과 그래픽디버거의 설계)

  • 고명삼;김규식;성광제
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.414-418
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    • 1986
  • Although the use of NC machine is increasing in modern industry, unfamiliarities of the NC program syntax do not allow us to program it easily. So, automatic programming systems, such as APT, COMPACT, CL, were developed to help the uninitiated to write NC program easily. In this research, Korean Automatic Programming System for 2-axis NC lathe is developed, by which NC program is easily programmed using Korean letters. In addition, Graphic Debugger for 2-axis NC lathe is developed for debugging the NC program error and animating the cutting process. The above systems are run on the IBM-PC/XT.

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A Study on Verification of NC Code of Multi-spindles Drilling for Tube Sheet in Heat Exchanger (열교환기 Tube Sheet의 다축드릴가공 검증에 관한 연구)

  • Oh, Byeong-Hwan;Lee, Hui-Gwan;Yang, Gyun-Ui
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.79-83
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    • 2001
  • A verification of multi-spindles drilling NC data is presented. The drilling of multi-spindles can offer productivity over three times as fast as that of single spindle. The most important things in machining tube sheet are precision of hole position and machining time. The drilling of multi-spindles has difficulties in controlling many motors to drive spindles and assign a correspondent number to each spindles. Multi-spindles drilling has different codes from CNC milling ; many subroutines, assignment of spindle, and so on. The conventional method, which inspects the NC code of the drilling, is to drill holes on a thin plate or tube sheet previously. The method results in low productivity because it consumed long machining time and welding for correction. This paper describes details of multi-spindles NC code and operation of multi-spindles drilling machine. A verification software of the multi-spindles drilling NC code is developed on the details.

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COORDICATION OF 3-D DIGITAIZER AND NC MILLING MACHINE

  • Taguchi, Nobuyoshi;Ishimatsu, Takakazu;Nakamura, Masayuki
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10b
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    • pp.1770-1773
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    • 1991
  • In this paper we present one modeling system, which is composed of a 3-dimensional proile measurement unit, a CAD system and a NC milling machine. This system is compactly combined so that measurement, designing and manufacturing can be performed efficiently. This system was actually applied to make a plaster model of the pottery.

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Vibration Reduction or the Gear Box of an NC Machine (자동선반 기어박스의 진동방지)

  • 최헌호
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.6
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    • pp.119-125
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    • 1999
  • This article proposes the analytical and experimental approaches for the reduction of vibration generated in the gear box of an NC machine. The lateral critical speed of main spindle and torsional natural frequencies were analyzed and the impact testing of gear box was performed. These results were compared with the forced operating speeds, The vibration was much diminished by redesign of gear module and reinforcement of box structure.

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A Study on Efficient Machining of Impeller with 5-axis NC Machine (임펠러의 효율적인 5축 NC 가공에 관한 연구)

  • 조환영;이희관;공영식;양균의
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.399-404
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    • 2002
  • An efficient method of machining impeller is presented. In the roughing process, the cutting area is divided into two regions to reduce cutting time and select cutting tools. The regions are determined by characteristic point on the geometry of impeller blade. Then, the tool of the maximum radius is selected in each area. Tool interference in cutting areas is avoided by checking the intersection between cooing tool axis and ruling line on blade surface.

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HIGH-SPEED MILLING FOR DIE AND MOLD MAKING

  • Na, T.kagawa
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.06a
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    • pp.51-60
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    • 2000
  • High-speed milling machine is being sold mainly in the market of die and mold industries, because it reduces machining time greatly as proportion to the spindle speed of machine tool. From the experimental milling tests, it has been cleared that the ball end mill is quite suitable for high speed milling and also tool wear reduces in higher speed milling condition. And a new milling concept with ultra high speed over 100, 000 rpm is proposed for solving the various problems such as NC cutter path generation and NC feed conformity etc.

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Development of an Automatic Tool Compensation System in NC Lathe Machine (NC 선반가공에서 자동공구보정시스템의 개발)

  • Ju, Sang-Yoon;Kang, Byeung-Phil
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.47-54
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    • 1999
  • Tool wear is one of major causes occurring defectives in NC machining. In this paper we developed an automatic tool compensation system for the NC lathe machining. The system compensates machining error without any help of operators whenever the specification of a part is out of a tolerance. The configuration of the automatic compensation system consists of a NC lathe, an autoloader, a sensor, and a PLC. The system is operated as follows. A workpiece loaded by the autoloader is machining on the NC lathe. Once the workpiece is machined to be turned to a part, it is moved onto the sensor to be measured. If the sensor detects a part out of tolerance, a tool compensation is made in the NC controller. The system gives a help in increasing the productivity by reducing occurrence of defective parts as well as by eliminating time for the tool compensation. Besides the productivity increase, the system calculates cumulative usage time of the tool and notices the tool replace time to a worker by an alarm signal. A case is introduced to show that the system can be applied effectively in a shop.

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Measuring of Circular Motion Accuracy of NC Lathe using Linear Scales (리니어스케일을 이용한 NC 선반의 원 운동정도 측정)

  • 김영석;김재열;한지희;정정표;윤원주;송인석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1144-1149
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    • 2003
  • It is very important to measure circular motion accuracy of NC lathes it affects accuracy, performance, interchange ability and quality of machine parts machined by the NC lathes in industries. So, in this study, measuring units system to measure circular motion accuracy two axes circular motion accuracy of NC lathes was composed of two optical linear scales installed on the z and x-axes of work coordinate system on NC lathe and a computer inserted with PC counter card enables to obtain measuring data. Here, ATC(Automatic Tool Changer) and moving part of linear scales are fixed with magnet bases in order to measure circular motion accuracy of the ATC of NC lathe. And next, computer software was developed in order to measure the circular motion accuracy of NC lathe under resolution of 0.1 $\mu\textrm{m}$ using two linear scales, and also computer softwares were developed so that measuring data could be modeled on plots and be analyzed numerically,

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