• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.86-89
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• 2002

In NC machining, the ability to automatically generate an optimal process plan is an essential step toward achieving automation, higher productivity, and better accuracy. For this ability, a system that is capable of simulating the actual machining process has to be designed. In this paper, a milling process simulation system for the general NC machining was presented. The system needs first to accurately compute the cutting configuration. ME Z-map(Moving Edge node Z-map) was developed to reduce the entry/exit angle calculation error in cutting force prediction. It was shorn to drastically improve the conventional Z-map model. Experimental results applied to the pocket machining show the accuracy of the milling process simulation system.

• 한국경영과학회:학술대회논문집
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• 대한산업공학회/한국경영과학회 2004년도 춘계공동학술대회 논문집
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• pp.257-264
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• 2004

분산 제조 시스템간의 협업을 가능케 하는 e-Manufacturing paradigm 의 성공을 위해서는 CAD-CAM-CNC chain 의 제조 분야뿐만 아니라 SCM, ERP, CRM 등의 상위 시스템과의 제품 및 가공 정보의 원활한 흐름이 필수적이다. STEP 과 STEP-NC 는 이를 해결할 표준으로 자리매김 할 것으로 기대되고 있다. 본 논문은 STEP-NC 의 국내 promotion 차원에서 참고문헌 [1]의 밀링용 파트프로그래밍 소개에 이어: 1) 선반용 데이터 모델, 2) 선반용 파트 프로그램의 작성 방법, 3) XML 을 이용한 파트 프로그램의 표현 방법들을 소개하고, 4) STEP-NC 기반의 생산 환경 구축을 위한 방안을 기술하였다.

• 산업공학
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• 제15권1호
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• pp.20-25
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• 2002

In this research, a nameplate engraving system for images and texts downloaded through Internet on nameplate is developed. The system consists of two subsystems: thinning algorithm and NC code generation module. In the thinning algorithm, the concept of connectivity is used and center lines of images and texts, which will be used as NC tool paths, can be obtained successfully. Because the center lines are composed of a lot of pixels, NC code would be too long. In the NC code generation module, many useless pixel data are removed and linear interpolation algorithm is applied to only the remaining pixels. By performing actual experiments, the thinning algorithm and the NC code generation module are verified.

• 한국CDE학회논문집
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• 제10권1호
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• pp.11-16
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• 2005

CAD/CAM system may have such advantages of cost reduction, production time shortening, and product quality improvement. But current advanced versions of CAD/CAM system for 3-D NC data generation are too much expensive to purchase and too difficult to make full use for small-scale manufacturers whose main products are of 2-D simple shapes. The objective of this paper is to introduce a cost-effective way to 2-D NC data generation with a widely spread CAD software. Using VISUAL LISP in the well-known AUTO-CAD, the contents and steps of an automatic NC data generation program are presented for 2-D machining of contours and pockets. To approve the usefulness of program, a test application to a real part is exhibited also.

• 한국정밀공학회지
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• 제10권2호
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• pp.114-125
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• 1993

In the present study the newly developed CAD/CAM system is applied to the process of the molding design, machining for mini-sized and precise processive die, and the production of press-stamped parts. When the design of a die was completed by means of CAD, wire cut NC data were generated with the aid of a design drawing in the CAD system and then inputed into the wire cut machine, and with the aid of a hole chart which had been made for this purpose, all the data were classified into the categories of CNC milling, jig boring, jig grinding, and machine center, and then developing a program of generating NC data, errors in process were reduced and programming time was shortened. The program was developed by using Autolisp language which was built-in the CAD, and realizing the intergation of designing a die, generating and processing NC data directly by a designer, designing time and machinery processing time were shorted. And the traditionally required working time for design. NC program required 6 days of work becomes 4 days of work by using the developed CAD/CAM system so that the efficiency shows 150% of the reduction working time. The prpgram of the design of the automation a progressive die mold was developed in the PC-Class Autocad system, therefore development expense could be reduced, and the integration of the CAD/CAM of the progressive die mold with the standard DB being built could be realized.

• 한국정밀공학회지
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• 제19권12호
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• pp.86-92
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• 2002

This paper presents a new model of NC verification in NC milling using z-map. The model can describe the motion of machine tool like a real machine effectively. The model uses x, y, and z directional feed rate as well as cutting data for modeling Z-map of workpiece. The model verifies the over-cut, the under-cut and the surface topography using NC codes and cutting conditions. To investigate the performance of the model, simulation study was carried out. As the results, the model gave the geometry accuracy of workpiece, the surface topography, and the chip loads.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2004년도 추계학술대회 논문집
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• pp.439-444
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• 2004

A new efficient intelligent machining strategy named the Steepest Directed Tree method is presented in this study, which makes surface model discrete with triangulation meshes and the cutter paths track along the tree directions. In order to formulate these algorithms practically, it is deduced the multi-stage machining approach of uncut volume caused by cutter gouging in the course of milling using flat end mill. It is systematized the checking process the cutter interference by grouping the 6 kinds of gouging types, which yields the environment of connectivity data lists including CL-data, and then the multi-stage machining strategy, that minimizes uncut area by continuously sequencing the generative subsequent CL-paths, is shamed to determine the second tool path for the next uncut area and to compose the operating multi-stage cutting processes. The completed machining system of curved surfaces is evaluated by testing the practical machining experiments which have various kinds of shape conditions.

• 대한기계학회논문집
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• 제18권1호
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• pp.53-64
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• 1994

Rouge cutting process takes the major portion of machining operation using NC milling machine. Especially, most of the machining time is spent in this process when molds are machined. Therefore, an efficient algorithm for generating the tool path for rough cutting is suggested in this paper. The first step of the procedure is getting the volume to be machined by applying the Boolean operation on the finished model and the workpiece which have been modeling system. Basic principle of determining machining procedure is that a large tool should be used at the portion of the simple shape while a small tool should be used at the complex portion. This principle is realized by representing the volume to be machined by an octree, which is basically a set of hexahedrons, and matching the proper tools with the given octants. When the tools are matched with the octants, the tool path can be derived at the same time.

• 한국정밀공학회지
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• 제21권3호
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• pp.83-90
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• 2004

This paper proposes a tool path generation method for machining impellers with 5-axis machining center. The shape of impeller is complex, being composed of pressure surface, suction surface and leading edge, and so on. The compound surface which is made of ruled surface such as pressure surface and suction surface and leading edge such as fillet surface, makes the tool path generation much complicated. To achieve efficient roughing, cutting area is divided into two region and then tool radius of maximum size that do not cause tool intereference is selected for shortening machining time. In finishing, accuracy is improved using side cutting for blade surface and point milling for leading edge.

• 한국염색가공학회지
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• 제2권2호
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• pp.33-38
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• 1990

Nitrocellulose [NC]-Poly(vinylamine) [PVAm] blended membranes with the change of amino group contents were prepared. The sorption and permeation of a mono-sulfonic acid dye, Orange II, in the membranes were investigated by the steady-state permeation method at $50^{\circ}C$ and pH 2.2. The results were discussed in the framework of dual sorption and diffusion theory. It was found that thesorption isotherms comprise a partition and two Langmuir type adsorption having similar binding constants. One of the latter sorption modes is due to unknown adsorption sites in NC and the other is due to the amino groups in PVAm. Apparent diffusion coefficients for collective P and L dye species, $D_P\; and D_L$, were obtained. Interpretation of $D_P$ values leads to two modes of partitions; one is such that dye is immobilized in NC and the other is the dissolution of the dye into the internal water phase.