• Title/Summary/Keyword: Multi-tool

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The Automated Measurement of Tool Wear using Computer Vision (컴퓨터 비젼에 의한 공구마모의 자동계측)

  • Song, Jun-Yeop;Lee, Jae-Jong;Park, Hwa-Yeong
    • 한국기계연구소 소보
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    • s.19
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    • pp.69-79
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    • 1989
  • Cutting tool life monitoring is a critical element needed for designing unmanned machining systems. This paper describes a tool wear measurement system using computer vision which repeatedly measures flank and crater wear of a single point cutting tool. This direct tool wear measurement method is based on an interactive procedure utilizing a image processor and multi-vision sensors. A measurement software calcultes 7 parameters to characterize flank and crater wear. Performance test revealed that the computer vision technique provides precise, absolute tool-wear quantification and reduces human maesurement errors.

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Stiffness Evaluation of a Heavy-Duty Multi-Tasking Lathe for Large Size Crankshaft Using Random Excitation Test (랜덤가진시험을 이용한 대형 크랭크샤프트 가공용 복합다기능 선반의 강성 평가)

  • Choi, Young Hyu;Ha, Gyung Bo;An, Ho Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.7
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    • pp.627-634
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    • 2014
  • Machine tool vibration is well known for reducing machining accuracy. Because vibration response of a linear structure generally depends on its transfer function if the magnitude of excitation were kept constant, this study introduces a RET(Random Excitation Test) based on FRF method to evaluate stiffness of a prototype HDMTL(Heavy-Duty Multi-Tasking Lathe) for large crankshaft of marine engine. Firstly, two force loops of the lathe and corresponding structural loops were identified:1) workpiece - spindle - head stock - main bed, 2) workpiece - tool post - carriage bed. Secondly, compliances of each structural loop were measured respectively using RET with a hydraulic exciter and then converted into stiffness. Finally, the measured stiffness was compared with that obtained previously by FEM analysis. As the result, both measured and computed stiffness were closely in agreement with each other. And the prototype HDMTL has evidently sufficient rigidity above ordinary heavy-duty lathes.

Estimation and Evaluation of Volumetric Position Errors for Multi-axis Machine Tools (다축공작기계의 공간오차 예측 및 검증)

  • Hwang, Jooho;Nguyen, Ngoc Cao;Bui, Chin Ba;Park, Chun-Hong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.1
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    • pp.1-6
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    • 2014
  • This paper describes a method of estimating and evaluating the volumetric errors of multi-axis machine tools. The estimation method is based on a generic model that was developed from conventional kinematic error models for the geometric and thermal errors to help predict the volumetric error easily in various configurations. To demonstrate the advantages of the model, an application in the early stages of a five-axis machine tool design is presented as an example. The model was experimentally evaluated for a four-axis machine tool by using the data from ISO230-6 and R-test measurements to compare the estimated and measured volumetric errors.

Fabrication of Analysis Tool for Performance Verification of Naval Multi Function Radar (함정용 다기능레이다 성능검증을 위한 분석도구 제작)

  • Choi, Hong-Jae;Park, Myung-Hoon;Riew, oo-Gon;Kwon, Sewoong;Lee, Ki-Won;Kang, Yeon-Duk;Yo, Seung-Ki
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.20 no.2
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    • pp.123-131
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    • 2020
  • The system performance of naval multi function radar is affected by radar beam operation. Multi f function radar has to operate complicated beam better than search radar and tracking radar which have single operation. This paper describes fabricating analysis tool for the verification method for system performance of naval multi function radar. We composed the model that naval ship with MFR and radar which are detecting targets to verification the system performance. The targets are composed anti-aircraft and anti-ship. We integrate each model and make naval MFR simulator that applied resource management of track beam and search beam. We verify analysis tool by simulation in operating scenario after adjusting system parameter to analysis tool.

VME bus based control system for step & scan exposure tool (VME bus를 이용한 Step & Scan형 노광장비의 Control System 구성)

  • 최용만;오병주;김도훈;정해빈
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.672-675
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    • 1997
  • This paper proposes a structure of the control system for the step & scan exposure tool. The step & scan exposure tool is used for the manufacturing process of the semiconductor DRAM memory of giga bit. The control system employs the VME bus instead of the conventional ISA bus so that all control signals and data can be managed separately by the 4 VME-PCs for fast and fault-free flow of signals for multi-tasking. A high speed I/O card is equipped for the real-time monitoring and control of the sub module equipment. Then all the subsystems are integrated and aligned for the operation of the step & scan exposure tool with the VME bus and, I/O card.

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The Cutting Process Monitoring of Micro Machine using Multi Sensor (멀티센서를 이용한 마이크로 절삭 공정 모니터링)

  • Shin, B.C.;Ha, S.J.;Kang, M.H.;Heo, Y.M.;Yoon, G.S.;Cho, M.W.
    • Transactions of Materials Processing
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    • v.18 no.2
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    • pp.144-149
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    • 2009
  • Recently, the monitoring technology of machining process is very important to improve productivity and quality in manufacturing filed. Such monitoring technology has been performed to measurement using vibration signal, acoustic emission signal and tool dynamometer. However, micro machining is limited small-scale parts machining because micro tool is very small and weakness to generate signal in micro machining process. Therefore, this study has efficient sensing technology for real monitoring system in micro machine that is proposed to supplement a disadvantage of single-sensor by multi sensor. From experimental result, it was evaluated tool wear and cutting situation according to repetitive slot cutting condition and changing cutting condition, and it was performed monitoring spindle rpm and condition according to compare acceleration signal with current signal.

Chaotic Analysis of Multi-Sensor Signal in End-Milling Process (엔드밀가공시 복합계측 신호에 의한 공구 마멸의 카오스적 해석)

  • 구세진;이기용;강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.817-821
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    • 1997
  • Ever since the nonlinearity of machine tool dynamics was established, researchers attempted to make use of this fact to devise better monitoring, diagnostics and system, which were hitherto based on linear models. Theory of chaos, which explains many nonlinear phenomena comes handy for furthering the analysis using nonlinear model. In this study, measuring system will be constructed using multi-sensor (Tool Dynamometer, Acoustic Emission) in end millingprocess. Then, it will be verified that cutting force is low-dimensional deterministic chaos calculating Lyapunov exponents, Fractal dimension, Embedding dimension. Aen it will be investigated that the relations between characteristic parameter caculated form sensor signal and tool wear.

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A Study on Machining Method of Multi-Electrode (다수의 전극의 동시가공 방법에 관한 연구)

  • Jung T. S.;Yoo S. W.;Yang J. S.;Heo Y. M.;Kim K. S.
    • Transactions of Materials Processing
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    • v.14 no.3 s.75
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    • pp.200-206
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    • 2005
  • In general, a lot of small electrode is needed for making precision injection molds, such as cell phone mold and precision connector mold, because of the limitations of NC milling process. Those small electrodes usually have very simple shapes and the actual cutting time is so short, but many NC programs and set-up process, a very complicated and time consuming Job, are needed for each electrode. This paper deals the method for increasing the productivity of machining electrodes. In this work, the process standardization of machining electrode was done and special jig fer machining small electrodes was developed. Automatic tool path optimization software was also developed to minimize tool changing time. In addition, in-line cutting tool measuring system was adopted. The productivity of machining for small electrode has been increased up to $100\%$.

A Study on the Computer aided Design of Multi-Stage Cold Forging Die for Rotationally Symmetric Parts. (축대칭 다단 냉간단조 금형설계에 관한 연구)

  • Choi, Jae-Chan;Kim, Seong-Weon;Cho, Hea-Yong;Kim, Hyung-Sub
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.2
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    • pp.95-104
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    • 1990
  • This paper descirbes some research of Computer-aided Design of multi-stage cold forging die of rotationally symmetric parts produced by the press or former. An approach to the system is based on knowledge based system. Knowledges for tool design are extracted from the plasticity theory, handbooks, relevent references and empirical know-how of experts in cold forging companies. The deveoped system is composed of three main modules such as die design module, punch design module, tool elements design module which are sued independently or in all. Using this system, design parameters (types of dies, geometric shapes and dimensions of dies, types of punches, geometric shapes and dimensions of punches, geometric shapes and dimensions of tool elements) in each operation are determined and the output is generated in graphic form. The develpoed system, aids designer, provides powerful capability for designing dies, punches and tool elements.

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3D Animation Authoring Tool Based On Whole Body IK and Motion Editing

  • Ju, Woo-Suk;Im, Choong-Jae
    • Journal of Korea Multimedia Society
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    • v.11 no.6
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    • pp.869-874
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    • 2008
  • The work of creating character motion needs the higher professional technology and sense and the creating work of realistic and natural motion possess the most part of production term. In this paper we introduce the easy and convenient 3D animation authoring tool which makes the motion based on whole-body inverse kinematics and motion editing function. The proposed 3D animation authoring tool uses the forward kinematics using quaternion and whole-body inverse kinematics to determine the rotation and displacement of skeleton. Also, it provides the motion editing function using multi-level B-spline with quasi-interpolant. By using the proposed tool, we can make 3D animation easily and conveniently.

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