• Title/Summary/Keyword: Multi-pulse machining

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High speed laser machining for breathable film using multi-pulse repeated radiation and diffractive beam splitter (레이저 멀티 펄스 중첩과 회절광학소자를 이용한 숨쉬는 필름 고속 가공 기술)

  • Yoo, Dongyoon;Choi, Hun-Kook;Sohn, Ik-Bu;Noh, Young-Chul;Lee, Yong-Tak;Kim, Young-Jae;Kim, Young-Han;Kang, Ho-Min;Noh, Jihwan
    • Laser Solutions
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    • v.17 no.3
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    • pp.15-18
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    • 2014
  • In this paper, we studied a machining method using a diffractive beam splitter (DBS) and multi- pulse repeated radiation for breathable film. We fabricated micro-grooves on polypropylene (PP) films using multi-pulse radiation and one-shot radiation (radiating pulses at once) and a DBS. In the result, width and depth of the PP film using multi-pulse repeated radiation were more precisely controllable. Therefore, this method can be applicable to in manufacturing breathable film precisely at a high speed.

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A Study on the Laser Beam Characteristics during Al203 Ceramic Microhole Machining (Al203 세라믹 미세구멍 가공 시 레이저빔 특성에 관한 연구)

  • 백병만;이건상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1056-1059
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    • 2001
  • These days, as dynamic function and special properties to compare traditional material, $Al_20_3$ ceramic use all over the industry. But it is very difficult to process because of high hardness and brittleness. Therefore, in this paper, it was investigated that laser process parameter which can produce appropriate quality of $Al_20_3$ ceramic microhole machining.

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Micro Electrochemical Machining Using a Multi-Function Electrode (복합기능 전극을 이용한 미세 전해가공)

  • Shin, Hong-Shik;Kim, Bo-Hyun;Kim, Gyu-Man;Chung, Do-Kwan;Chu, Chong-Nam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.5
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    • pp.496-501
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    • 2009
  • In micro electrochemical machining(micro-ECM), it is important to measure and control the potential of a tool electrode and a workpiece electrode because electrochemical reaction rate depends on the potential of the electrodes. When the electrode potential was measured against a reference electrode, the error of measured electrode potential could be minimized by proper tool electrode design. In this paper, multi-function electrodes consisting of a tool electrode and a reference electrode was fabricated by micro fabrication techniques. The machining conditions in micro-ECM using multi-function electrodes, such as pulse voltage parameters and electrode potential, were investigated.

Laser Micro-machining technology for Fabrication of the Micro Thin-Film Inductors (초소형 박막 인덕터 제작을 위한 레이저 미세가공 기술 개발)

  • Ahn, Seong-Joon;Ahn, Seung-Joon;Kim, Dae-Wook;Kim, Ho-Seob;Kim, Cheol-Gi
    • Journal of the Korean Magnetics Society
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    • v.13 no.3
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    • pp.115-120
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    • 2003
  • We have developed laser micro-machining technology for fabrication of the micro thin-film inductors. After the thin layers of FM/M/FM films were coated to the silicon substrate by using the conventional sputtering method, the new laser machining was applied to the patterning process that used to be carried out by the semiconductor lithography procedure. A CW Nd:YAG laser operating in TEM$\sub$00/ mode was actively Q-switched to obtain the very short pulse of 200 ns. The laser micro-machining process with pulse energy and repetition rate have been optimized as 5 mJ/pulse and 5 kHz, respectively, to obtain the line resolution as fine as 20 $\mu\textrm{m}$.

The Effect of the Cutting Parameters on Performance of WEDM

  • Tosun, Nihat
    • Journal of Mechanical Science and Technology
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    • v.17 no.6
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    • pp.816-824
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    • 2003
  • In this study, variations of cutting performance with pulse time, open circuit voltage, wire speed and dielectric fluid pressure were experimentally investigated in Wire Electrical Discharge Machining (WEDM) process. Brass wire with 0.25 mm diameter and AISI 4140 steel with 10 mm thickness were used as tool and work materials in the experiments. The cutting performance outputs considered in this study were surface roughness and cutting speed. It is found experimentally that increasing pulse time, open circuit voltage, wire speed and dielectric fluid pressure increase the surface roughness and cutting speed. The variation of cutting speed and surface roughness with cutting parameters is modeled by using a regression analysis method. Then, for WEDM with multi-cutting performance outputs, an optimization work is performed using this mathematical models. In addition, the importance of the cutting parameters on the cutting performance outputs is determined by using the variance analysis (ANOVA).

Mechanical Property and Crystallization of Glass by Femtosecond Laser Pulses (Femto Second Laser Pulse에 의한 유리의 결정화 및 기계적 특성)

  • Cha, Jae-Min;Moon, Pil-Yong;Kim, Dong-Hyun;Park, Sung-Je;Cho, Sung-Rak;Ryu, Bong-Ki
    • Journal of the Korean Ceramic Society
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    • v.42 no.6 s.277
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    • pp.377-383
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    • 2005
  • Generally, the strength achieved of glass-ceramics is higher as is the fracture toughness, as compared with the original glass. This improvement is due to the microstructure consisting of very small crystals. In this study, Ag-doped $45SiO_2-24CaO-24Na_2O-4P_2O_5$ glasses were irradiated to strengthen by the crystallization using Femto second laser Pulses. Through the UV/VIS spectroscope, XRD, Nano-indenter and SEM etc., heat-treated and irradiation of laser pulses without heat-treated samples were analyzed. Two kinds of samples, heat-treated and laser irradiated without heat-treated samples, showed the peaks in the same wavelength near 360 nm. Especially, samples irradiated by 140 mW laser with XYZ stage having at the rate of 100$\~$l000 $\mu$m/s had the largest absorption peak among them, and heat-treated samples was shown lower absorption range than over 90 mW laser irradiated samples. Moreover, samples irradiated by laser had higher values ($4.4\~4.56{\times}10^{-3}(Pa)$) of elastic modulus which related with strength of glass than values of heat-treated samples and these are 1.2$\~$1 .5 times higher values than them of mother glass.