• Title/Summary/Keyword: Mud Tank

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A Study on Optimal Design of Mud Tank with Response Surface Optimization (반응표면 최적화를 이용한 머드탱크 최적 설계에 관한 연구)

  • In-hyuk Nam;Im-jun Ban;Chaeog Lim;Sung-chul Shin
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.5
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    • pp.895-905
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    • 2023
  • Mud tanks used for storing and supplying mud in mud supply systems are essential to secure structural stability according to the mud loads inside the tank. In terms of structural stability of the mud tank can be ensured by increasing the thickness of the structure. However, increasing the thickness may cause a problem of increasing production costs. In addition, this increases the weight of the tank, which can cause problems with the trailer loading weight limitation during transportation. To satisfy both these problems and structural stability, the mud tank should be optimally designed. Therefore, this study conducted an optimum design in consideration of the load of the mud tank through the structural analysis and response surface optimization method in ANSYS.

Numerical Study of Agitation Performance in the Mud Tank of On-shore Drilling (육상 시추용 머드탱크의 교반성능에 대한 수치해석적 연구)

  • Hwang, Jong-Duck;Ku, Hak-Keun
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.4_2
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    • pp.617-626
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    • 2020
  • The drilling mud is essentially used in oil and gas development. There are several roles of using the drilling mud, such as cleaning the bottomhole, cooling and lubricating the drill bit and string, transporting the cuttings to the surface, keeping and adjusting the wellbore pressure, and preventing the collapse of the wellbore. The fragments from rocks and micro-sized bubbles generated by the high pressure are mixed in the drilling mud. The systems to separate those mixtures and to keep the uniformly maintained quality of drilling mud are required. In this study, the simulation is conducted to verify the performance of the mud tank's agitation capacity. The primary role of the mud tank is the mixing of mud at the surface with controlling the mud condition. The container type is chosen as a mud tank pursuing efficient transport and better management of equipment. The single- and two-phase simulations about the agitation in the mud tank are performed to analyze and identify the inner flow behavior. The convergence of results is obtained for the vertical- and axis-direction velocity vector fields based on the grid-dependency tests. The mixing time analysis depending on the multiphase flow conditions indicates that the utilization of a two-stepped impeller with a smaller size provides less time for mixing. This study's results are expected to be utilized as the preliminary data to develop the mixing and integrating equipment of the onshore drilling mud system.

Optimal Design of Mud Flushing System in Ballast tank of LNG Carrier (LNG선 Ballast Tank Mud Flushing System의 최적설계)

  • Park, Sang Hyeop;Song, Yoo Seok;Kim, Young Bok
    • Transactions of the KSME C: Technology and Education
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    • v.4 no.2
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    • pp.85-92
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    • 2016
  • During ballast of a LNG carrier, the mud at the sea floor can enter the tanks together with the ballast water if the LNG terminal is located at shallow water region. In order to remove the mud deposited on the tank floor during deballasting, the mud flushing system in the ballast tanks is applied. In this study, various analyses to conform the efficiency in the mud removal are performed. In order to design the mud flushing system, the particle size of the mud is measured by particle size analyzer. Flushing performance is evaluated by numerical analysis. From the results of numerical analysis including flow field and piping system network, the optimized flushing system is determined.

Agitation Performance Study of 2-shafts Agitator Rotate Directio in the Mud Tank Based on CFD (CFD를 이용한 머드 탱크 2축 교반기의 회전방향에 따른 교반성능 연구)

  • Im, Hyo-Nam;Lee, Hee-Woong;Lee, In-Su;Choi, Jae-Woong
    • Journal of Ocean Engineering and Technology
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    • v.28 no.2
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    • pp.111-118
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    • 2014
  • In drilling process of oil wells, the drilling fluid such as mud keeps the drill bit cool and clean during drilling, with suspending drill cuttings and lubricating a drill bit. In this paper, a commercial CFD package(ANSYS Fluent 15.0) was used to solve the hydrodynamic force and evaluate mud mixing time in the mud mixing tank on offshore drilling platforms. Prediction of power consumption in co-rotating and counter-rotating models has been compared with results of Nagata's correlation equation. This research shows the hydrodynamic effect inside the two phase mud mixing tank according to rotating directions(co-rotating and counter-rotating). These results, we can conclude that the co-rotating direction of the two shafts with mixing blade in the mud mixing tank can be a preferable in power consumption and mixing time reduction.

Numerical Study of Agitation Performance in a Drilling Mud Mixing Tank to Non-Newtonian Rheological Properties (시추용 머드혼합탱크의 비뉴턴 유체 모델에 대한 교반성능의 수치해석적 연구)

  • Im, Hyo-Nam;Lee, Hee-Woong;Lee, In-Su;Choi, Jae-Woong
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.6
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    • pp.29-37
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    • 2014
  • Non-Newtonian fluid mechanics takes charge of an important role in the oil industries. Especially in the oil well drilling process, the drilling fluid such as mud keeps the drill bit cool and clean during drilling, with suspending drill cuttings and lubricating a drill bit. The purpose of this study is to examine the effect of fluid mud rheological properties to predict different characteristics of non-Newtonian fluid in the mud mixing tank on offshore drilling platforms. In this paper, ANSYS fluent package was used for the simulation to solve the hydrodynamic force and to evaluate mud mixing time. Prediction of the power consumption and the pumping effectiveness has been presented with different operating fluid models as Newtonian and non-Newtonian fluid. The comparison between Newtonain mud model and non-Newtonian mud model is confirmed by the CFD simulation method of drilling mud mixing tank. The results present useful information for the design of the drilling mud mixing tanks and provide some guidance on the use of CFD tool for such non-Newtonian fluid flow.

The Effect on the Marine Water and Sediment Quality by the Use of Nano-S 1. Result of Water Tank Experiment (Nano-S가 해양수질 및 저질에 미치는 영향에 관한 연구 1. 실내수조실험 결과)

  • Cho, Hyeon-Seo;Cho, Chon-Rae;Jang, Young-Nam
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.8 no.3
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    • pp.158-163
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    • 2005
  • The purpose of this study was to observe the effect on the marine environment by the use of Nano-S. Nano-S was made to apply to improve the red tide bloom. The experiment was performed at round tank with volume of 180 L. Each tank was filled with an aggravated sediment about $14{\pm}1cm$ hight and sea water. The water flow-rate of tank was established on the rate of 6.25 L/hr. Sea water level was fitted to 40 cm, therefore the filled water was about 150 L. The sediment was stabilized during one week. Then the Nano-S and the red mud were added into each tank 0 kg(control), 1 kg(tank A), 2 kg(tank B), 5 kg(tank C) and 10 kg(tank D) each other. The quantity was fulfilled with 0 kg(control), 2.75 kg(tank A), 5.51 kg(tank B), 13.77 kg(tank C) and 27.55 kg(tank D) per square meter of sediment. The experiment was performed during 30 days. Water and sediment samples were collected from each tanks on the before 1hour and after 1, 3, 6, 12 hour and 1st, 3th, 5th, 7th, 10th, 15th, 30th day of the experiment period. The change of water and sediment quality was analyzed before and after applying the Nano-S and the red mud.

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CFD Simulation of Air-particle Flow for Predicting the Collection Efficiency of a Cyclone Separator in Mud Handling System (Mud handling system 내 cyclone separator의 집진효율 추정을 위한 공기-분체의 CFD 시뮬레이션)

  • Jeon, Gyu-Mok;Park, Jong-Chun
    • Journal of Ocean Engineering and Technology
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    • v.33 no.1
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    • pp.42-49
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    • 2019
  • Drilling mud was used once in the step of separating the gas and powder they were transported to a surge tank. At that time, the fine powder, such as dust that is not separated from the gas, is included in the gas that was separated from the mud. The fine particles of the powder are collected to increase the density of the powder and prevent air pollution. To remove particles from air or another gas, a cyclone-type separator generally can be used with the principles of vortex separation without using a filter system. In this study, we conducted numerical simulations of air-particle flow consisting of two components in a cyclone separator in a mud handling system to investigate the characteristics of turbulent vortical flow and to evaluate the collection efficiency using the commercial software, STAR-CCM+. First, the single-phase air flow was simulated and validated through the comparison with experiments (Boysan et al., 1983) and other CFD simulation results (Slack et al., 2000). Then, based on one-way coupling simulation for air and powder particles, the multi-phase flow was simulated, and the collection efficiency for various sizes of particles was compared with the experimental and theoretical results.

Phosphate Removal of Aqueous Solutions using Industrial Wastes (산업폐기물을 이용한 수용액 중 인산염의 흡착 제거)

  • Kang, Ku;Kim, Young-Kee;Park, Seong-Jik
    • Journal of The Korean Society of Agricultural Engineers
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    • v.55 no.1
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    • pp.49-57
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    • 2013
  • The present study was conducted to investigate phosphate removal from aqueous solution using industrial wastes, red mud (RM), acid treated red mud (ATRM) and converter furnace steel slag (CFSS). The chemical composition of adsorbents was analyzed using X-ray fluorescence (XRF). Batch experiments and elution experiments using water tank were performed to examine environmental factors that influences on phosphate removal. Kinetic sorption data of RM, ATRM, and CFSS were described well by the pseudo second-order kinetic sorption model, and equilibrium sorption data of all adsorbents obeyed Freundlich isotherm model. The adsorption capacities of adsorbents followed order: ATRM (7.06 mg/g)>RM (4.34 mg/g)>CFSS (1.88 mg/g). Increasing pH from 3 to 11, the amount of adsorbed phosphate on all RM, ATRM, and CFSS were decreased. The presence of sulfate and carbonate decreased the phosphate removal of RM and ATRM but did not influence on the performance of CFSS. The phosphate removal of RM, ATRM, and CFSS was greater in seawater than deionized water, resulting from the presence of cations in seawater. The water tank elution experiments showed that RM capping blocked the elution of phosphate effectively. It was concluded that the adsorbents can be successfully used for the removal of the phosphate from the aqueous solutions.

Measurements of Backscattering Strength from Various Shapes of Sediment Surfaces and Layers (퇴적층 구성 매질 및 표면 형태에 따른 후방산란 강도 측정)

  • 김형수;최지웅;나정열;석동우
    • The Journal of the Acoustical Society of Korea
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    • v.22 no.1
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    • pp.78-87
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    • 2003
  • High-frequency (126-㎑) bottom backscattering measurements with various bottom types were conducted at the water tank in Ocean Acoustic Laboratory, Hanyang University. For the purpose of investigating the energy distribution of bottom scattering with various bottom types, the sediment was varied with gravel, sand, sandy mud and mixed bottoms. To examine the anisotropic nature of the scattering due to the orientations of bottom ripple, the footprints were made transverse and longitudinal to the direction of incident wave. The total scattering characteristics are that the larger grazing angles the larger backscattering strengths become and backscattering strengths for a transverse ripple case are higher than those of longitudinal ripple case. finally, the variations of scattering strength depend mainly on the ripple's orientation.

A Study on the Cultivation of Enteromorpha prolifera(Muller) J.Agardh, Chlorophyta in Korea (녹조식물 가시파래, Enteromorpha prolifera의 양식연구)

  • 윤장택;조용철;공용근
    • Journal of Aquaculture
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    • v.16 no.1
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    • pp.44-50
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    • 2003
  • This study aimed to develop the methods of growing Enteromorpha prolifera natural seedlings in its natural habitat and artificial indoor seedlings by inducing spore release. Likewise, the study examined the possibility of mass production by developing cultivation techniques with cultivating examination. The natural seedling of E.prolifera thrived in a sea area composed of sand and mud, which Is its natural habitat. Growing of this alga on the seedling frame 20 cm high from the bottom at the intertidal zone in summer and 40 cm high in fall was found to be very effective. However, enabling the best attachment rate for artificial indoor seedling requires inducing spore release after drying the mature thalli in a dark place fur about 12∼24 hours and setting seedling nets in a dark water tank (spore solution) for 24 hours. Breeding E.prolifera in a pole-system farm is best done in shallow sea areas with mud or mud and sand geological feature. However, floating-system lam is better for deep-sea areas with fast current. Ideal farming places are sea areas with plenty of nutritional salt and safe places that protect the lam facilities against billows. Furthermore, an exposure method on seawater surface to produce larger output should be used.