• Title/Summary/Keyword: Mould design

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Development of Simulation Software and Design of Measuring Modules for Automatic Measuring System of Moulds (금형의 자동 계측시스템을 위한 측정 모듈설계 및 시뮬레이션 소프트웨어 개발)

  • 김옥삼;구본권
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.71-77
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    • 2001
  • On-machine measuring system of Numerically Control(NC) machines permit computer control of basic material cutting processes of moulds. A part of mould designed within a CAD/CAM system can be manufactured by generation of tool paths by the measuring systems. Since the three-dimensional geometry by AutoCAD of the part is contained in the data base, the manufacturing specialist combined with the appropriate software simulation, can not only create the commands to drive the virtual measuring and standardization of measuring modules but also can check for mistakes by viewing the computer graphics simulation of the tool cutting sequence.

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A study on the extrusion forming characteristics of construction materials with die and process parameters (금형 및 공정변수에 따른 층상복합재료의 압출성형 특성에 관한 연구)

  • Ko, Byung-Du;Lee, Ha-Sung
    • Design & Manufacturing
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    • v.7 no.1
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    • pp.11-18
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    • 2013
  • This paper presents the plastic inhomogeneous deformation behavior of bimetal composite rods during the axisymmetric and steady-state extrusion process through a conical die. The rigid-plastic FE model considering frictional contact problem was used to analyze the co-extrusion process with material combinations of Cu/Al. Different cases of initial geometry shape for composite material were simulated under different conditions of co-extrusion process, which includes the interference and frictional conditions. The main design parameters influencing on deformation pattern are diameter ratio of the composite components and semi-die angle. Efforts are focused on the deformation patterns, velocity gradient, predicted forming load and the end distance through the various simulations. Simulation results indicate that there is an obvious difference of forming pattern with various diameter ratio and semi-die angle. The analysis in this paper is concentrated on the evaluation of the design parameters on the deformation pattern of composite rod.

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A Literature Review on the Origin and the Culinary Characteristics of Dasik (다식의 유래와 조리과학적 특성에 대한 문헌적 고찰)

  • Lee, Gui-Chu;Chung, Hyoun-Mi
    • Journal of the Korean Society of Food Culture
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    • v.14 no.4
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    • pp.395-403
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    • 1999
  • The origin as well as the culinary aspects such as ingredients, types, preparation methods of Dasik and materials and ornamental patterns of Dasik mould(다식판) are discussed and analyzed through the literature survey. 1. The origin of Dasik came from the custom of Umdha(飮茶) together with the Worship of Buddhism(숭불정책) and the abundant production of rice due to the Policy for Agricultural Development(권농정책) of the Koryo Dynasty. 2. The main ingredient of Dasik was rice flour and wheat flour and thereafter, plant materials such as Song-wha(송화), Mungbean starch flour(녹두녹말가루) and Hwang-yul(황율) were followed. Honey, sugar and syrup were used as coagulating agents. Dasik was often colored by the addition of Omija(오미자), a plant material containing red pigment. 3. Originally. Dasik mould was not used until Jeungbo-Sanlim-Kyungje. Major types of Dasik were reviewed from the literature survey. 4. The materials of Dasik mould were wood or porcelain. Their shapes and ornamental patterns were reviewed. Circular design was predominant in the wood and lettered designs were predominant in porcelain. 5. Utilization of Dasik recorded in Koryo-History(고려사) and Chosun-Wangjo Shilloc(조선왕조실록) were reviewed.

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Efficient Sphere Partition Method for Finding the Maximum Intersection of Spherical Convex Polygons (구 볼록 다각형들의 최대 교차를 찾기 위한 효율적인 구 분할 방식)

  • 하종성
    • Korean Journal of Computational Design and Engineering
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    • v.6 no.2
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    • pp.101-110
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    • 2001
  • The maximum intersection of spherical convex polygons are to find spherical regions owned by the maximum number of the polygons, which is applicable for determining the feasibility in manufacturing problems such mould design and numerical controlled machining. In this paper, an efficient method for partitioning a sphere with the polygons into faces is presented for the maximum intersection. The maximum intersection is determined by examining the ownerships of partitioned faces, which represent how many polygons contain the faces. We take the approach of edge-based partition, in which, rather than the ownerships of faces, those of their edges are manipulated as the sphere is partitioned incrementally by each of the polygons. Finally, gathering the split edges with the maximum number of ownerships as the form of discrete data, we approximately obtain the centroids of all solution faces without constructing their boundaries. Our approach is analyzed to have an efficient time complexity Ο(nv), where n and v, respectively, are the numbers of polygons and all vertices. Futhermore, it is practical from the view of implementation since it can compute numerical values robustly and deal with all degenerate cases.

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Restoration of Tiles Donated by Yoo Chang-Jong ("유창종(柳昌宗) 기증(寄贈) 기와(瓦)·전돌(塼)" 특별전(特別展) 유물(遺物)의 보존(保存) - 채색전(彩色塼)·귀면와(鬼面瓦)·귀면와범(鬼面瓦范) -)

  • Hwang, Hyunsung;Lee, Haesoon;Yi, Yonghee
    • Conservation Science in Museum
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    • v.4
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    • pp.47-55
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    • 2003
  • Among many artifacts donated by Yoo Chang-jong, we duplicated and performed conservation treatment for a colored brick(J3432), a roof tile with monster-mask design(J1886) and a mould for roof tiles with monster-mask design(J1882). We focused on the restoration of the paint layer for the colored brick. As for the roof tile with monster-mask design, we cleared the existing poorly repaired part and then performed a complete conservation treatment. We would like to present the process to duplicate a roof tile with monster-mask design using a real mould, for the special exhibition entitled "Donated Tiles of Yoo Chang-jong".

A Simulation Study on the Development of Injection Mold for the Parts of Phone Camera Lens Module (시뮬레이션을 활용한 폰카메라 렌즈모듈 부품용 사출금형개발)

  • Kim, Hye Jeong;Kim, Jae Hoon;Kim, Yeong Gyoo;Song, Jun Yeob;Moon, Dug Hee
    • Journal of the Korea Society for Simulation
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    • v.22 no.4
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    • pp.83-92
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    • 2013
  • The demand of a camera-lens-module which is installed in mobile phone has been increased explosively as the increase of mobile phone market. Recently, two missions are given to the parts manufacturer of lens module, and they are how to keep the quality of injection moulding process as the increase of resolution, and how to decrease manufacturing cost. In this paper, a simulation study is introduced which is used for developing barrel and shield considering the double-cassette type of mould. At first, the simulation for injection process using Mold Flow$^{TM}$ is applied in the phase of mould design, and mechanical simulation using DPM Assembly$^{TM}$ is applied for collision detection between picking robot and mould. As a result, the productivity increased more than 300%.

Design of Runner System and Prediction of Moving Distance of the Screw for the Improvement of Formability of a Housing Part of Small-Size Air Cleaner (소형 공기청정기 하우징의 성형성 향상을 위한 런너시스템 설계 및 스크류 전진 거리 예측)

  • Kim, Dong-In;Lee, Ho-Jin;Ahn, Dong-Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.12
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    • pp.1021-1030
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    • 2016
  • The runner system of the injection mould and the injection volume of the injection molding process greatly affect the quality of the produced part. The goal of this paper is the design of the runner system and the prediction of the injection volume for the injection moulding of a housing part of small-size air cleaner to improve the formability through the three-dimensional injection moulding analysis. The effects of the runner system of the mould on the injection moulding characteristics are investigated. From the results of the investigation, a proper design of the runner system with uniform filling characteristics and the minimized defect formation is obtained. In addition, the influence of the moving distance of the screw on filling characteristics, weldline formation and deformation characteristics is examined. From the results of the examination, an appropriate moving distance of the screw for the housing part of small-size air cleaner is estimated.

Tool path planning of hole-making operations in ejector plate of injection mould using modified shuffled frog leaping algorithm

  • Dalavi, Amol M.;Pawar, Padmakar J.;Singh, Tejinder Paul
    • Journal of Computational Design and Engineering
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    • v.3 no.3
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    • pp.266-273
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    • 2016
  • Optimization of hole-making operations in manufacturing industry plays a vital role. Tool travel and tool switch planning are the two major issues in hole-making operations. Many industrial applications such as moulds, dies, engine block, automotive parts etc. requires machining of large number of holes. Large number of machining operations like drilling, enlargement or tapping/reaming are required to achieve the final size of individual hole, which gives rise to number of possible sequences to complete hole-making operations on the part depending upon the location of hole and tool sequence to be followed. It is necessary to find the optimal sequence of operations which minimizes the total processing cost of hole-making operations. In this work, therefore an attempt is made to reduce the total processing cost of hole-making operations by applying relatively new optimization algorithms known as shuffled frog leaping algorithm and proposed modified shuffled frog leaping algorithm for the determination of optimal sequence of hole-making operations. An industrial application example of ejector plate of injection mould is considered in this work to demonstrate the proposed approach. The obtained results by the shuffled frog leaping algorithm and proposed modified shuffled frog leaping algorithm are compared with each other. It is seen from the obtained results that the results of proposed modified shuffled frog leaping algorithm are superior to those obtained using shuffled frog leaping algorithm.

A Compare Study of Traditional Copper Alloy in East 3 Nations. (동양 3국의 전통 동합금에 관한 비교연구)

  • 임옥수
    • Archives of design research
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    • v.16 no.2
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    • pp.291-300
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    • 2003
  • In metalcraft, there are two kind of skills, one is forming and the other is decoration. And we could discern these skills as metal casting and metal hammering.. In metal casting, there are sand mould, cire perdus, stone mould and sealed monld; In metal hammering, metal forging, repousse technique and metal sheet making. After make form, craftman can use the decoration skills. There are chasing hammering, line carving, dotted line engraving, hair line engraving, kicking line engraving, ring punched ground, inlay, filigee and granulation skills. In korean traditional copper alloy, the craftman used forming and decoration skills. In Korea, tradionally the clatter use bronze for copper alloy; in case of Japan, they use violet coloring, and in case of Chinese, they like to use bronze used copper alloy. In case of Alloy, korean craftman used bronze traditionally, but recently the copper alloy skill is usually used; in case of Japan shibuichi and shakudo skills are used; and in Chinese copper, brass and cupronikel alloy are used.

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