• Title/Summary/Keyword: Motor Torque Analysis

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A Measuring Method for Positioning Characteristics Analysis of NC Machine Controller using Dynamometer (모터 동력계를 이용한 공작기계용 NC제어기 시스템의 위치제어 특성 분석을 위한 측정 연구)

  • Kim Hyung Gon;An Dong Youl;Lee Eung Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.5 s.236
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    • pp.770-776
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    • 2005
  • The gains fur NC controller parameter are fixed when the controller is combined with a machine. However, the characteristics of controller could be changed as it has being used by the machine or other environmental conditions. Those result in that the tool positioning accuracy is influenced. The loading torque in servo motor influences on the tool positioning accuracy and it is controlled by the parameter gains. It is required to analyze the torque variation with angular positioning accuracy of the servo motor. This study focus on a measuring method and device for verifying angular positioning accuracy of NC servo motor. We used a high resolution An converter for acquiring analogue signal of rotary encoder in servo motor. The positional accuracy for a nominal tool path, which is generated by the combination of axial movements (X,Y,Z), is analyzed with the servo motor torque. The current variation signal is acquired at the power line using a hall sensor and converted to the loading torque of servo motor. The method of measurement and analysis proposed in this study will be used for determining the gains of parameter in NC controller. This gain tuning is also necessary when the controller is set up at a machine.

Development of Single-phase Brushless DC Motor with Outer Rotor for Ventilation Fan (환풍기용 외전형 단상 브러시리스 직류전동기 개발)

  • Park, Yong-Un;Jeong, Hak-Gyun;Cho, Ju-Hee;So, Ji-Yong;Jung, Dong-Hwa;Kim, Dae-Kyong
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.27 no.8
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    • pp.36-41
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    • 2013
  • This paper is development of single-phase brushless DC motor with outer rotor for ventilation fan. Cogging torque causes the noise vibration to greatest impact on ventilation fan. Asymmetric notches are applied to tapered-teeth for cogging torque reduction of single-phase brushless DC motor. Initial model is notchless and proposed model is applied 2 asymmetric notches. The proposed method is proved motor characteristic through finite element analysis(FEA). Also, experimental results verify that the proposed model considerably reduces cogging torque and have the good sound quality in ventilation system.

Analysis of the Bearing Fault Effect on the Stator Current of an AC Induction Motor (유도전동기의 고정자 전류에 미치는 베어링 고장 영향 분석)

  • Kim, Jae-Hoon;Lee, Dong-Ik
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.6
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    • pp.635-640
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    • 2014
  • Detection and diagnosis of incipient bearing fault in an induction motor is important for the prevention of serious motor failure. This paper presents an analysis of the effect of a faulty bearing on the stator current of an induction motor. A bearing fault leads to torque oscillations which result in phase modulation of the stator current. Since the torque oscillations cause specific frequency components at the stator current spectrum to rise sharply, the bearing fault can be detected by checking out the faultrelated frequency. In this paper, a mathematical model of the load torque oscillation caused by a bearing fault is presented. The proposed model can be used to analyze the physical phenomenon of a bearing fault in an induction motor. In order to represent the bearing fault effect, the proposed model is combined with an existing model of vector-controlled induction motors. A set of simulation results demonstrate the effectiveness of the proposed model and represent that bearing fault detection using a stator current is useful for vector-controlled induction motors.

A Study on the Low Cogging Torque of Brushless DC Motor (브러시레스 D\ulcornerC 모터의 코깅 토오크 저감에 관한 연구)

  • 임달호;김생수
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.37 no.6
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    • pp.361-367
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    • 1988
  • In this study new design method with auxiliary slot on salient pole is proposed for the reduction of cogging torque which is the problem of corm type DC Brushless motor. And FEM(Finite element method) is adapted in trial motor which is designed by the method proposed in this paper. and learn the quantative characteristics of cogging torque. Comparing results of analysis with measurement it is porved that the proposed design has a propriety.

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Optimal Design of Stator Shape for Cogging Torque Reduction of Single-phase BLDC Motor (단상 BLDC 전동기의 코깅토크 저감을 위한 고정자 형상 최적설계)

  • Park, Young-Un;So, Ji-Young;Chung, Dong-Hwa;Yoo, Yong-Min;Cho, Ju-Hee;Ahn, Kang-Soon;Kim, Dae-Kyong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.11
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    • pp.1528-1534
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    • 2013
  • This paper proposes the optimal design of stator shape for cogging torque reduction of single-phase brushless DC (BLDC) motor with asymmetric notch. This method applied size and position of asymmetric notches to tapered teeth of stator for single-phase BLDC motor. Which affects the variation of the residual flux density of the permanent magnet. The process of optimal design included the extraction of the sampling point by using Latin Hypercube Sampling(LHS), and involved the creation of an approximation model by using kriging method. Also, the optimum point of the design variables were discovered by using the Genetic Algorithm(GA). Finite element analysis was used to calculate the characteristics analysis and cogging torque. As a result of finite element analysis, cogging torque were reduced approximately 39.2% lower than initial model. Also experimental result were approximately 38.5% lower than initial model. The period and magnitude of the cogging torque were similar to the results of FEA.

Experimental Results of Adaptive Load Torque Observer and Robust Precision Position Control of PMSM (PMSM의 정밀 Robust 위치 제어 및 적응형 외란 관측기 적용 연구)

  • Go, Jong-Seon;Yun, Seong-Gu
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.49 no.3
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    • pp.117-123
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    • 2000
  • A new control method for precision robust position control of a PMSM (Permanent Magnet Synchronous Motor) using asymptotically stable adaptive load torque observer is presented in the paper. Precision position control is obtained for the PMSM system approximately linearized using the field-orientation method. Recently, many of these drive systems use the PMSM to avoid backlashes. However, the disadvantages of the motor are high cost and complex control because of nonlinear characteristics. Also, the load torque disturbance directly affects the motor shaft. The application of the load torque observer is published in [1] using fixed gain. However, the motor flux linkage is not exactly known for a load torque observer. There is the problem of uncertainty to obtain very high precision position control. Therefore, a model reference adaptive observer is considered to overcome the problem of unknown parameter and torque disturbance in this paper. The system stability analysis is carried out using Lyapunov stability theorem. As a result, asymptotically stable observer gain can be obtained without affecting the overall system response. The load disturbance detected by the asymptotically stable adaptive observer is compensated by feedforwarding the equivalent current which gives fast response. The experimental results are presented in the paper using DSP TMS320c31.

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The Modelling and Characteristic Analysis of Brushless Synchronous Motor with Sinusoidal back EMF (정현파 역기전력 특성을 갖는 브러시리스 동기전동기의 모델링 및 특성해석)

  • Kim, Il-Nam;Baek, Su-Hyeon;Kim, Cheol-Jin;Maeng, In-Jae;Yun, Sin-Yong
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.49 no.6
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    • pp.380-386
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    • 2000
  • This paper presents the mathematical modelling analysis of Brushless Synchronous Motor(BLSM). The dynamic and the steady state characteristics of BLSM are simulated and analyzed : electromagnetic torque, speed, line voltage, and current. We used mathematical modelling to model of BLSM with sinusoidal back EMF, namely the shaft transformation referencing rotor frame from a, b, c three to produce constant torque like synchronous motor. The experiment result has already similar to compare with simulation result : torque error about 7%, speed error about 5%. The validity of proposed modelling and analysis was confirmed by the experimental result.

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Optimal Design of Stator of Permanent Magnet Motors Having Closed Slot For The Cogging Torque Reduction (폐슬롯 형상을 가진 영구 자석형 동기 전동기의 코깅 토크 저감을 위한 고정자 치수 최적화)

  • Chun, J.S.;Hong, S.K.;Yoon, J.S.;Jung, H.K.
    • Proceedings of the KIEE Conference
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    • 1995.07a
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    • pp.59-61
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    • 1995
  • This paper presents the cogging torque analysis of the permanent magnet type AC servo motor which have the closed slot structure. Generally, existence of the slot opening causes the cogging torque. But the cogging torque exists in this type motor(having closed slot structure) because the bridge part is saturated by the rotor flux. In this paper, the finite element analysis is used to calculate the cogging torque and the rated torque. As the size of the bridge part-the thickness and the width-changes, the cogging torque and the rated torque are obtained repeatedly like as upper procedures. Finally, the trends of the cogging torque and the rated torque versus the size of the bridge part are obtained from this analysis procedures. By this approach, the optimal geometry of the bridge part can be found which minimize the cogging torque satisfying the required value of the rated torque.

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Torque Calculation of Flux Switching Motor by Winding Function Theory (Winding function theory를 이용한 flux switching motor의 토크 계산)

  • Kim, Jae-Gon;Park, Han-Seok;Woo, Kyung-Il
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.4
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    • pp.478-482
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    • 2015
  • This paper describes the torque calculation of Flux Switching Motor using Winding Function Theory. First of all, the optimized new Flux Switching Motor was proposed to minimize the torque ripple. The simulation results by the Winding Function Theory were compared with those from Finite Element Analysis. The revised Flux Switching Motor and experimental setup were manufactured. The simulation result by the Winding Function Theory was compared with that of the experiment. The comparison validated the analysis method of the Flux Switching Motor by Winding Function Theory.

A Study on Optimal Current Control Method for Small BLDC Motor Drive (소형 BLDCM 드라이브의 최적 전류제어에 관한 연구)

  • Park, Chang-Seok;Jung, Tae-Uk
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.29 no.4
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    • pp.108-115
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    • 2015
  • This paper proposed a optimal current control method to improve efficiency of BLDC motors. The aim of the proposed method is to use the maximum torque operating method by increasing the effective voltage at the maximum torque point unlike existing SPM operating method. The proposed method is based on existing IPM maximum torque operating method grafting onto a square wave operating of SPM motors. As the method of increasing the effective output voltage from inverter using the maximum torque point, the proposed method is to improve efficiency of BLDC motors using the same amount of the existing current effectively. For this method, the maximum torque point is carried out by FEA and analysis of magnetic flux vector. In this paper, the prototype of general-purpose BLDC drive is manufactured and the performance characteristic and validity are verified.