• Title/Summary/Keyword: Motor Current Signature Analysis

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A Development of the Algorithm to Detect the Fault of the Induction Motor Using Motor Current Signature Analysis (전류분석을 이용한 유도 전동기의 결함분석 알고리듬 개발)

  • 신대철;정병훈
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.8
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    • pp.675-683
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    • 2004
  • The motor current signature provides an important source of the information for the faults diagnosis of three-phase induction motor. The theoretical principles behind the generation of unique signal characteristics, which are indicative of failure mechanisms, are Presented. The fault detection techniques that can be used to diagnose mechanical Problems, stator and rotor winding failure mechanisms, and air-gap eccentricity are described. A theoretical analysis is presented which predicts the presence of unique signature patterns in the current that are only characteristics of the fault. The predictions are verified by experimental results from a special fault Producing test rig and on-site tests in a steel company. And this study have made new diagnostic algorithm for the operating induction motors with the test results. These developments are including the use of monitoring and analysis of electric current to diagnose mechanical and electrical problems and gave the precise test results automatically.

Diagnosis of Cryogenic Pump-Motor Systems Using Vibration and Current Signature Analysis

  • Choi Byeong-Keun;Kim Hak-Eun;Gu Dong-Sik;Kim Hyo-Jung;Jeong Han-Eul
    • Journal of Mechanical Science and Technology
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    • v.20 no.7
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    • pp.972-980
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    • 2006
  • In general, to send out natural gas via a pipeline network across the nation in LNG terminal, high-pressure cryogenic pump supply highly compressed LNG to high-pressure vaporization facilities. The Number of cryogenic pumps determined the send-out amount in LNG receiving terminal. So it is main equipment at LNG production process and should be maintained on best conditions. In this paper, to find out the cause of high vibration at cryogenic pumps-motor system in LNG terminal, vibration spectrum analysis and motor current signature analysis have been performed together. Through the analysis, motor rotor bar problems are estimated by the vibration analysis and confirmed by the current analysis. So, it is demonstrated through the case study in this paper, how performing vibration analysis and current signature analysis together can reliable diagnosis rotor bar problems in pump-motor system.

A Study on Detection of Broken Rotor Bars in Induction Motors Using Current Signature Analysis (전류신호를 이용한 유도전동기의 회전자봉 결함검출에 관한 연구)

  • 신대철;정병훈
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.4
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    • pp.287-293
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    • 2002
  • The unexpected failure of the induction motor makes the downtime of production, and the cost of the process cessation enormous. To reduce the downtime and increase the reliability of the motor, the vibration measurements for the fault detection have been used previously. Recently motor current signature analysis(MCSA) has been adapted for the fault detection and diagnosis of the motors. MCSA provides a powerful analysis tool for detecting the presence of mechanical and electrical faults in both the motor and driven equipment. In this paper, the fault severity of the rotor bar has been derived in terms of the resistance change which is calculated from the equivalent circuit model. Results show that the fault of the rotor can be easily detected and the measured value of the resistance change is verified by the detected fault from on-site tests using MCSA for the induction motors in an iron foundry.

Current and Vibration Characteristics Analysis of Induction Motors for Vertical Pumps in Power Plant (발전소 대형 입형펌프 전동기의 전류/진동신호 특성 분석)

  • Bae, Yong-Chae;Lee, Hyun;Kim, Yeon-Whan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.4 s.109
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    • pp.404-413
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    • 2006
  • Induction motors are the workhorse of our industry because of their versatility and robustness. The diagnosis of mechanical load and power transmission system failures is usually carried out through mechanical signals such as vibration signatures, acoustic emissions, motor speed envelope. The motor faults including mechanical rotor imbalances, broken rotor bar, bearing failure and eccentricities problems are reflected in electric, electromagnetic and mechanical quantities. The recent research has been directed toward electrical monitoring of the motor with emphasis on inspecting the stator current of the motor, The stator current spectrum has been widely used for fault detection in induction motor systems. The motor current signature analysis is the useful technique to assess machine electrical condition. This paper describes the motor condition detected by the current signatures Paralleled with vibration signatures analysis of induction motors with the roller bearing and the journal bearing type for large vertical pumps in power plant as examples to discuss for motor fault detection and diagnosis.

Diagnosis of a Journal Bearing Fault via Current Signature Analysis (전류신호 분석을 통한 저널베어링 이상상태 진단)

  • Park, Jin-Seok;Huh, Hyung;Jeong, Kyeong-Hoon;Lee, Kyu-Mahn;Park, Keun-Bae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.119-122
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    • 2005
  • A study on motor current signature analysis has been executed for monitoring the fault of journal bearing due to wear. The air gap eccentricity of motor produces specific frequencies in motor current, the supplied current frequency plus and minus rotational rotor frequency. The air gap eccentricity is simulated by the clearance of Journal bearing. The amplitudes of the specific frequencies increase with the increasing clearances. The amplitudes of the specific frequencies continue to increase over the wear limit that is used in the manufacturer of the test motor. Though clear relations between the amplitudes of the specific frequencies and the clearances are not obtained in this paper, the specific frequencies can be used as an indicator of a journal bearing fault. Further study is necessary to make out the quantitative relations between the specific frequencies and the clearances.

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Diagnosis of Induction Motor Faults Using Inverter Input Current Analysis (인버터 입력전류 분석을 이용한 유도전동기 고장진단)

  • Han, Jungho;Song, Joong-Ho;Choi, Kyu-Hyoung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.7
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    • pp.492-498
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    • 2016
  • It is well known that since abrupt faults in induction motors tend to lead to subsequent faults and deterioration of the drive apparatus, motor faults may lead to several operating restrictions, such as security problems and economic loss. A lot of research has been done in the area of diagnosis to detect machine faults and to prevent catastrophic hazards in the motor drive system. This paper presents a new method of motor current signature analysis in which the DC-link current of the inverter-driven induction motor system, where a single current sensor is employed instead of three AC current sensors, is measured, and fast Fourier transform analysis is performed. This proposed method makes it possible to easily discern and clearly separate the motor fault current signature from the normal operation current flowing through the stator and rotor windings.

Analysis of Current/Vibration Characteristics for Vertical Pump Induction Motors in Power Plant (발전소 입형펌프 전동기의 전류/진동신호 특성 분석)

  • Kim, Yeon-Whan;Lee, Doo-Young;Gu, Jea-Rayng;Bae, Yong-Chae;Lee, Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.400-405
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    • 2005
  • The diagnosis of mechanical load and of power transmission system failures is usually carried out through mechanical signals such as vibration signals, acoustic emissions, motor speed envelope. If the mechanical load comes from an electrical machine the mechanical failures could be detected previously. Mechanical rotor imbalances and rotor eccentricities are reflected in electric, electromagnetic and mechanical quantities. Therefore, many surveillance schemes apply to the Fourier spectrum of a line current in order to monitor the motor condition. Due to the interaction of the currents and voltages, both these current harmonics are also reflected by a single harmonic component in the frequency spectrum of the electric power. Motor Current Signature Analysis is the usuful technique to assess machine electrical condition.

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Monolith and Partition Schemes with LDA and Neural Networks as Detector Units for Induction Motor Broken Rotor Bar Fault Detection

  • Ayhan Bulent;Chow Mo-Yuen;Song Myung-Hyun
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.5B no.2
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    • pp.103-110
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    • 2005
  • Broken rotor bars in induction motors can be detected by monitoring any abnormality of the spectrum amplitudes at certain frequencies in the motor current spectrum. Broken rotor bar fault detection schemes should rely on multiple signatures in order to overcome or reduce the effect of any misinterpretation of the signatures that are obscured by factors such as measurement noises and different load conditions. Multiple Discriminant Analysis (MDA) and Artificial Neural Networks (ANN) provide appropriate environments to develop such fault detection schemes because of their multi-input processing capabilities. This paper describes two fault detection schemes for broken rotor bar fault detection with multiple signature processing, and demonstrates that multiple signature processing is more efficient than single signature processing.

Detection of Mechanical Imbalances of Induction Motors with Instantaneous Power Signature Analysis

  • Kucuker, Ahmet;Bayrak, Mehmet
    • Journal of Electrical Engineering and Technology
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    • v.8 no.5
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    • pp.1116-1121
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    • 2013
  • Mechanical imbalances are common mechanical faults in induction motors. Vibration monitoring techniques have been widely used for the diagnosis of mechanical faults in induction motors, but electrical detection methods have been preferred in recent years. For many years, researchers have concentrated on the Motor Current Signature Analysis (MCSA). This paper examines the effect of mechanical imbalances to induction machine electrical parameters. Instantaneous Power Signature Analysis (IPSA) technique used to detect these faults. In the paper, a full analysis of the proposed technique is presented, and experimental results for healthy and faulty motors have been shown and discussed.

A study on the fault diagnosis system for Induction motor using current signal analysis (전류신호 분석을 통한 유도전동기 고장진단시스템 연구)

  • Byun, Yeun-Sub;Jang, Dong-Uk;Park, Hyun-June;Wang, Jong-Bae;Lee, Byung-Song
    • Proceedings of the KIEE Conference
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    • 2001.04a
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    • pp.19-21
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    • 2001
  • Induction motors are a critical component of many industrial machines and are frequently integrated in commercial equipment. The many economical losses and the deterioration of system reliability might be caused by the failure of induction motors in industrial field. Based on the reliability and cost competitiveness of driving system(motors), the faults detection and diagnosis of system is considered very important factors. In order to perform the faults detection and diagnosis of motors, the vibration monitoring method and motor current signature analysis (MCSA) method are emphasized. In this paper, MCSA method is used for induction motor fault diagnosis. This method analyzes the motor's supply current, since this diagnoses the motor's condition. The diagnostic system is constructed by using LabVIEW of National Instruments.

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