• Title/Summary/Keyword: Monolith formation

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The Performance of NI/$MgAl_2O_4$ Coated Metal Monolith in Natural Gas Steam Reforming for Hydrogen Production (NI/$MgAl_2O_4$코팅된 금속 모노리스 촉매의 수소 생산을 위한 천연가스 수증기 개질 반응특성에 관한 연구)

  • Choi, Eun-Jeong;Koo, Kee-Young;Jung, Un-Ho;Rhee, Young-Woo;Yoon, Wang-Lai
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.6
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    • pp.500-506
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    • 2010
  • The metal monolith catalyst coated with 15wt% Ni/$MgAl_2O_4$ is applied to the natural gas steam reforming for hydrogen production. To address the improvement of adherence between metal monolith and catalyst coating layer, the pre-calcination temperature as well as the coating conditions of $Al_2O_3$ sol are optimized. When the Fe-Cr alloy monolith is pre-calcined at $900^{\circ}C$ for 6 h, $Al_2O_3$ layer was formed uniformly on the entire surface of the metal substrate. It is seen that the formation of $Al_2O_3$ layer on the monolith surface is essential for the uniform coating of $Al_2O_3$ sol onto the monolith substrate. The monolith catalyst coated with 10wt% $Al_2O_3$ sol shows high $CH_4$ conversion and good thermal stability as compared with the monolith catalyst without $Al_2O_3$ sol coating under severe reaction conditions with high GHSV of 30,000 $h^{-1}$ at $700^{\circ}C$. In addition, the metal monolith catalyst shows higher catalytic activity and better thermal conductivity than 15wt% Ni/$MgAl_2O_4$ pellet catalyst.

Porous Silica Particles As Chromatographic Separation Media: A Review

  • Cheong, Won Jo
    • Bulletin of the Korean Chemical Society
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    • v.35 no.12
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    • pp.3465-3474
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    • 2014
  • Porous silica particles are the most prevailing raw material for stationary phases of liquid chromatography. During a long period of time, various methodologies for production of porous silica particles have been proposed, such as crashing and sieving of xerogel, traditional dry or wet process preparation of conventional spherical particles, preparation of hierarchical mesoporous particles by template-mediated pore formation, repeated formation of a thin layer of porous silica upon nonporous silica core (core-shell particles), and formation of specific silica monolith followed by grinding and calcination. Recent developments and applications of useful porous silica particles will be covered in this review. Discussion on sub-$3{\mu}m$ silica particles including nonporous silica particles, carbon or metal oxide clad silica particles, and molecularly imprinted silica particles, will also be included. Next, the individual preparation methods and their feasibilities will be collectively and critically compared and evaluated, being followed by conclusive remarks and future perspectives.

Ground Organic Monolith Particles Having a Large Volume of Macropores as Chromatographic Separation Media

  • Lee, Jin Wook;Ali, Faiz;Kim, Yune Sung;Cheong, Won Jo
    • Bulletin of the Korean Chemical Society
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    • v.35 no.7
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    • pp.2033-2037
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    • 2014
  • A reaction mixture was developed for formation of soft organic monolith that was easily smashed, rinsed, refluxed, filtered, and dried to give monolith particles having high pore volume of macropores. This phase was almost without mesopores. The reaction mixture was composed of methacrylic acid, ethylene glycol dimethacrylate, polyethylene glycol (porogen), and an initiator in a mixed solvent of toluene and isooctane. The selection of porogen and its amount was carefully carried out to obtain the optimized separation efficiency of the resultant phase. The median macropore size was 1.6 ${\mu}m$, and the total pore volume was 3.0-3.4 mL/g. The median particle size (volume based) was 15 ${\mu}m$, and the range of particle size distribution was very broad. Nevertheless the column (1 ${\times}$ 300 mm) packed with this phase showed good separation efficiency (N~10,000-16,000) comparable to that of a commercial column packed with 5 ${\mu}m$ C18 silica particles.

A Study on Zirconia/Metal Functionally Gradient Materials by Sintering Method (III) (소결법에 의한 $ZrO_2/Metal$계 경사기능재료에 관한 연구(III))

  • 정연길;최성철;박철원
    • Journal of the Korean Ceramic Society
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    • v.32 no.12
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    • pp.1337-1348
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    • 1995
  • TZP/SUS- and ZT/SUS-functionally gradient materials (FGM) were fabricated by pressureless sintering in Ar-atmosphere. The sintering defects such as warping, frustrum formation, splitting and cracking which originated from shrinkage and sintering behaviors of metal and ceramics different from each other could be controlled by the adjustment with respect to the particle size and phase type of zirconia. The residual stresses generated on the metal and ceramic regions in FGM were characterized with X-ray diffraction method, and relaxed as the thickness and number of compositional gradient layer were increased. The residual stress states in TZP/SUS-FGM have irregular patterns by means of the different sintering behavior and cracking at ceramic-monolith. While in ZT/SUS-FGM, compressive stress is induced on ceramic-monolith by the volume expansion of monoclinic ZrO2 at phase transformation. Also, compressive stress is induced on metal-monolith by the constraint of warping which may be created to the metal direction by the difference of coefficient of thermal expansions. As a consequence, it has been verified that the residual stress generated on FGM is dominantly influenced by the thickness and number of compositional gradient layer, and the sintering defects and residual stress can be controlled by the constraint of the difference of shrinkage and sintering behaviors of each component.

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Catalytically Stabilized Combustion Characteristics of Methane on Platinum Catalyst (백금 촉매에 의해 안정화된 메탄의 연소 특성)

  • Hwang, C.H.;Jeong, Y.S.;Lee, C.E.
    • 한국연소학회:학술대회논문집
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    • 2000.05a
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    • pp.152-161
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    • 2000
  • The catalytically stabilized combustion of $CH_4$-air mixture on platinum catalyst was investigated numerically using a 2-D boundary layer model with detailed heterogeneous and homogeneous chemistries. The actual surface site density of monolith coated with platinum was decided by the comparison with experimental data. The comparisons were made between results for cases where only heterogeneous chemistry was allowed and both heterogeneous and homogeneous chemistries were allowed. It was found that the homogeneous reaction in the monolith had little effect on the change of temperature profile, methane conversion rate and light off location. The contributions of each reactions related with CO formation were discussed on the surface. The effects of operation conditions such as equivalence ratio, temperature, velocity and pressure at the entrance were studied. In thermal combustor, CO and NOx was produced less than 1 ppm at the exit and the production of $N_{2}O$ was more dominant than that of NO.

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Characteristics of Formaldehyde and N2O Formation from the Catalytic Reaction of Methane (메탄의 촉매반응에 의한 포름알데히드 및 N2O의 생성특성)

  • Choi, B.C.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.2
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    • pp.95-101
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    • 1995
  • Experiments have been conducted to investigate the characteristics of formaldehyde and nitrous oxide formation from the catalytic reaction of methane. Catalysts used in the experiment were Pd. Pd/Pt/Rh loaded on ${\gamma}-Al_2O_3$ and ${\gamma}-Al_2O_3-La_2O_3$ monolith. In the catalytic reaction of methane. as the concentration of NO, $O_2$ and $CH_4$ increased, the formaldehyde emission was increased. The concentration of $N_2O$ increased as NO and CO increased. It was also found that the formaldehyde emission was produced by the gas reaction of methane in high temperature above 950K.

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Fabrication of Meso/Macroporous Carbon Monolith and its Application as a Support for Adsorptive Separation of D-Amino Acid from Racemates

  • Park, Da-Min;Jeon, Sang Kwon;Yang, Jin Yong;Choi, Sung Dae;Kim, Geon Joong
    • Bulletin of the Korean Chemical Society
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    • v.35 no.6
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    • pp.1720-1726
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    • 2014
  • (S)-Alanine Racemase Chiral Analogue ((S)-ARCA) was used as an efficient adsorbent for the selective separation of D-amino acids (D-AAs), which are industrially important as chiral building blocks for the synthesis of pharmaceutical intermediates. The organic phase, containing (S)-ARCA adsorbent and phase transfer reagents, such as ionic liquid type molecules (Tetraphenylphosphonium chloride (TPPC), Octyltriphenylphosponium bromide (OTPPBr)), were coated on the surfaces of mesoporous carbon supports. For the immobilization of chiral adsorbents, meso/macroporous monolithic carbon (MMC), having bimodal pore structures with high surface areas and pore volumes, were fabricated. The separation of chiral AAs by adsorption onto the heterogeneous (S)-ARCA was performed using a continuous flow type packed bed reactor system. The effects of loading amount of ARCA on the support, the molar ratio of AA to ARCA, flow rates, and the type of phase transfer reagent (PTR) on the isolation yields and the optical purity of product D-AAs were investigated. D-AAs were selectively combined to (S)-ARCA through imine formation reaction in an aqueous basic solution of racemic D/L-AA. The (S)-ARCA coated MMC support showed a high selectivity, up to 95 ee%, for the separation of D-type phenylalanine, serine and tryptophan from racemic mixtures. The ionic liquids TPPC and OTPPBr exhibited superior properties to those of the ionic surfactant Cetyltrimethyl ammonium bromide (CTAB), as a PTR, showing constant optical purities of 95 ee%, with high isolation yields for five repeated reuses. The unique separation properties in this heterogeneous adsorption system should provide for an expansion of the applications of porous materials for commercial processes.

Effect of Co and Ni Catalyst on the Preparation of Porous Graphite Using Magadiite Template (Magadiite 주형을 이용한 다공성 흑연제조에 미치는 Co와 Ni 촉매 효과)

  • Choi, Seok-Hyon;Kwon, Oh-Yun
    • Korean Journal of Materials Research
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    • v.28 no.3
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    • pp.189-194
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    • 2018
  • Porous graphites were synthesized by removing the template in HF after cabothermal conversion for 3 h at $900^{\circ}C$, accompanied by intercalations of pyrolyzed fuel oil (PFO) in the interlayer of Co or Ni loaded magadiite. The X-ray powder diffraction pattern of the porous graphites exhibited 00l reflections corresponding to a basal spacing of 0.7 nm. The particle morphology of the porous graphites was composed of carbon plates intergrown to form spherical nodules resembling rosettes like a magadiite template. TEM shows that the cross section of the porous graphites is composed of layers with very regular spaces. In particular, crystallization of the porous graphite was dependent on the content of Co or Ni loaded in the interlayer. The porous graphite had a surface area of $328-477m^2/g$. This indicates that metals such as Co and Ni act as catalysts that accelerate graphite formation.

Surface modifiers on the waterglass aerogels prepared by ambient drying process (상압건조 물유리 에어로젤에 대한 표면개질제의 영향)

  • Kim, Tae-Jung;Nahm, Sahn;Oh, Young-Jei
    • Journal of Sensor Science and Technology
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    • v.15 no.3
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    • pp.173-178
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    • 2006
  • Silica aerogel with ultra low density and high porosity has been focused on versatile application due to its fascinating properties. Ambient drying process of waterglass, in this study was researched to fabricate a crack-free monolith body in the point view of cost effective way. Wet gel was obtained by removing of $Na^{+}$ ions in waterglass, which contains 8 wt% of $SiO_{2}$. Xylene, which has a low vapor pressure, was used as a solution substitutor to prevent the formation a cracks during drying. Various surface modifiers like as hexamethyldisilazane (HMDSZ), trimethylchlorosilane (TMCS), methyltriethoxylsilane (MTES), methyltrimethoxysilane (MTMS) and phenyltriethoxysilane (PTES) were used in order to improve hydrophobicity of the waterglass Silica aerogel. Some physical properties of the surface modified aerogels were investigated by FT-IR, TGA, BET and SEM. Hydrophobicity and hydrophilicity of Silica aerogel is attributed to the Si-OH bond and the non-polar C-H bond groups on the surface of aerogel. Crack-free waterglass aerogel with >90 % of porosity, 17 nm of pore size and <0.15 $g/cm^{3}$ of density was prepared. HMDSZ and TMCS are effective as a surface modifier