• Title/Summary/Keyword: Molten state

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Oxidation of Ash Free Coal from Lignite and Anthracite Coals in a Molten Carbonate Fuel Cell (갈탄과 무연탄으로부터의 초청정석탄 제조 및 용융탄산염형 연료전지에서의 산화거동연구)

  • LEE, SANGWOO;KIM, YUJEONG;KIM, TAEKYUN;LEE, KIJEONG;LEE, CHOONGGON
    • Transactions of the Korean hydrogen and new energy society
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    • v.27 no.1
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    • pp.63-70
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    • 2016
  • In this study, ash free coals(AFCs) were produced with lignite and anthracite coals in a microwave. The AFCs were analyzed with proximate analysis, fourier transform infrared spectrometry (FTIR), X-ray diffraction analysis, and thermogravimetric analysis (TGA). The extraction yields of the AFCs were 16.4 wt%, 7.6 wt% at lignite and anthracite coal, respectively. The chemical and physical properties of the AFCs were similar regardless of the original coal types. Oxidation behavior of the AFCs was investigated by supplying a mixture of 3g of AFC and 3g of electrolyte into the coin-type molten carbonate fuel cell (MCFC). For the evaluation of AFC fuel performance, electrochemical analysis of the steady-state polarization and step-chronopotentiometry were conducted based on the standard hydrogen fuel (69 mol% $H_2$, 17 mol% $CO_2$, 14 mol% $H_2O$). The AFCs showed similar electrochemical oxidation behaviors regardless of the original coal types. The overvoltage of the AFCs was larger than the hydrogen fuel, although OCV of the AFCs was higher.

A Study on the Estimation of Homogeneous Physical Properties of Molten Carbonate Fuel Cell Stacks (용융탄산염형 연료전지 스택의 균질 물성치 추정에 관한 연구)

  • Lee, Sang-Wook;Suh, Yong-S.
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.7
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    • pp.2939-2944
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    • 2011
  • The performance and efficiency of a Molten Carbonate Fuel Cell system will improve with the aids of numerical simulations such as finite element analysis. For best simulation results, the virtual model must accurately reflect the actual model including the material properties. It is very difficult, however, to make a detailed numerical model of the stack that consists of hundreds of layers of unit cells composed of various materials like metal, ceramics, polymer, etc. Instead, a practical approach is to find a homogenized material property of the stack as a whole as an approximate replacement. In this paper, the compression ratio of a unit cell is introduced, and a new method is proposed to estimate the homogeneous material properties for both the active and the manifold regions of the stack under the assumption that the compressive deformation occurs only at the separators and matrices in the unit cells. The estimated properties are applied successfully to simulating an actual stack.

Establishment of Manufacturing Conditions for Magnesium Alloys by the Melt Drag Method using Equipment with a Forming Belt (성형벨트를 부착시킨 장비를 이용하여 용융드래그방법으로 제작한 마그네슘 합금의 제작조건 확립)

  • Han, Chang-Suk;Kwon, Yong-Jun
    • Korean Journal of Materials Research
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    • v.31 no.10
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    • pp.576-581
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    • 2021
  • To improve the shortcomings and expand the advantages of the single-roll melt drag method, which is a type of continuous strip casting method, the melt drag method with a molding belt is applied to AZ31 magnesium alloy. By attaching the forming belt to the melt drag method, the cooling condition of the thin plate is improved, making it possible to manufacture thin plates even at high roll speed of 100 m/min or more. In addition, it is very effective for continuous production of thin plates to suppress oxidation of the molten metal on the roll contact surface by selecting the protective gas. As a result of investigating the relationship between the contact time between the molten metal and the roll and the thickness of the sheet, it is possible to estimate the thickness of the sheet from the experimental conditions. The relationship between the thin plate thickness and the grain size is one in which the thinner the thin plate is, the faster the cooling rate of the thin plate is, resulting in finer grain size. The contact state between the molten metal and the roll greatly affects the grain size, and the minimum average grain size is 72 ㎛. The thin plate produced using this experimental equipment can be rolled, and the rolled sample has no large cracks. The tensile test results show a tensile strength of 303 MPa.

Performance Design Analysis of Hybrid Systems Combining Atmospheric Pressure Molten Carbonate Fuel Cell and Gas Turbine (상압 용융탄산염 연료전지와 가스터빈을 결합한 하이브리드 시스템의 성능설계 해석)

  • Jeong, Young-Hyun;Kim, Tong-Soep
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.10
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    • pp.1361-1369
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    • 2003
  • Design performance of hybrid power generation systems, comprised of a gas turbine and an atmospheric pressure molten carbonate fuel cell, has been analyzed. Two different configurations were analyzed and performances were compared. A reference calculation was performed for the design condition of a system under development and simulated results agreed well with the published data. Performances were analyzed in terms of main design parameters including turbine inlet temperature, operating temperature of the fuel cell and pressure ratio. Also examined were the effects of fuel utilization factor and heat exchanger effectiveness. It was found that the relationship between the turbine inlet temperature and the fuel cell temperature should be critically examined to evaluate achievable design performance. Considering current state of the art technologies, a system with the combustor located before the turbine could achieve higher efficiency and specific power than the other system with the combustor located after the turbine.

Fuel Cell Performance by the Impedance Method (임피던스법을 적용한 연료전지 성능규명)

  • Kim, Gwi-Yeol;Seo, Jang-Soo;Park, Yong-Pil;Lee, Joon-Ung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11b
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    • pp.157-159
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    • 2001
  • The molten carbonate fuel cell has conspicuous feature and high potential in being used as an energy converter of various fuel to electricity and heat. However, the MCFC which use strongly corrosive molten carbonate at $650^{\circ}C$ have many problem. Systematic investigation on corrosion behavior of Fe/20Cr/Ti alloys has been done in (62+38)mol% (Li+K)C03 melt at 923K by using steady state polarization and electrochemical impedance spectroscopy method. And, The research and development for the solid oxide fuel cell have been promoted rapidly and extensively in recent years, because of their high efficiency and future potential. Therefore this paper describes the manufacturing method and characteristics of anode electrode for SOFC, by the way, Ni-YSZ materials are used as anode of SOFC widely. So in this experiments, we investigated the optimum content of Ni, by the impedance characteristics, overvoltage. As a result, the performance of Ni-YSZ anode(40vol%) was better excellent than the others.

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Reduction of floating Dross in the Zinc Bath (도금욕 부유드로스의 감소)

  • Chang, Seky
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 1999.05a
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    • pp.97-97
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    • 1999
  • Dross formation in the zinc bath is inevitable under any condition as long as coating process on steel strip continues. Thus, bath aluminum and temperature are precisely managed to suppress the increase of dross. Also, excessive dross for normal coating process is generally eliminated physically by bubbling and skimming. Total amount of dross in the bath can be sometimes high enough to cause coating defect. On the other hand, local concentration of dross can make coating defect even with satisfactory level of total amount of dross. Reduction of dross in the bath was attempted by using ceramic foam filter made of mainly alumina. Dross in molten zinc was almost reduced to the levels of solubility of iron and aluminum in molten zinc at $450~460^{\circ}C$. Their solubility levels were confirmed by thermodynamic calculations or DEAL program. Two kinds of filters were tested for dross reduction. One was #20 ppi, porous per inch, and the other #30 ppi filter. Both were effective in reducing the bath dross to the solubility levels at the static state. Bath iron was reduced by 24 wt% and 19 wt% with #20 filter, and by 35 wt% and 29 wt% with #30 filter for GI and GA pot, respectively. Also, ceramic foam filter did not make any harm to the zinc bath composition after filtering test.

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Effect of Anodic Gas Compositions on the Overpotential in a Molten Carbonate Fuel Cell

  • Lee C.G.;Kim D.H.;Hong S.W.;Park S.H.;Lim H.C.
    • Journal of the Korean Electrochemical Society
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    • v.9 no.2
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    • pp.77-83
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    • 2006
  • Anodic overpotential has been investigated with gas composition changes in a $100cm^2$ class molten carbonate fuel cell. The overpotential was measured with steady state polarization, reactant gas addition (RA), inert gas step addition (ISA), and electrochemical impedance spectroscopy (EIS) methods at different anodic inlet gas compositions, i.e., $H_2:CO_2:H_2O=0.69:0.17:0.14\;atm\;and\;H_2:CO_2:H_2O=0.33:0.33:0.33\;atm$, at a fixed $H_2$ flow rate. The results demonstrate that the anodic overpotential decreases with increasing $CO_2\;and\;H_2O$ flow rates, indicating the anode reaction is a gas-phase mass-transfer control process of the reactant species, $H_2,\;CO_2,\;and\;H_2O$. It was also found that the mass-transfer resistance due to the $H_2$ species slightly increases at higher $CO_2\;and\;H_2O$ flow rates. EIS showed reduction of the lower frequency semi-circle with increasing $H_2O\;and\;CO_2$ flow rate without affecting the high frequency semi-circle.

Analysis of Slag Behavior near the Slag Tap in an Entrained Flow Coal Gasifier (분류층 석탄가스화기 하부 슬래그 탭 부근의 슬래그 거동 해석)

  • Chung, Jae-Hwa;Chi, Jun-Hwa;Lee, Joong-Won;Seo, Seok-Bin;Kim, Ki-Tae;Park, Ho-Young
    • Transactions of the Korean hydrogen and new energy society
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    • v.22 no.6
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    • pp.913-924
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    • 2011
  • A steady-state analysis has been conducted to predict the behavior of the slag layer in the entrained-flow slagging coal gasifier. The analysis takes into consideration the composition dependent slag properties such as density, viscosity, heat capacity, thermal conductivity, and temperature of critical viscosity. The amount of added flux to the design coal and the variation of syngas temperature inside the gasifier have been adopted as calculation parameters. The predicted results are the local thickness of the molten and the solid slag layers, and the slag viscosity and the velocity distribution across the molten slag layer along the gasifier wall near the slag tap.

Effect of process parameters on the recovery of thorium tetrafluoride prepared by hydrofluorination of thorium oxide, and their optimization

  • Kumar, Raj;Gupta, Sonal;Wajhal, Sourabh;Satpati, S.K.;Sahu, M.L.
    • Nuclear Engineering and Technology
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    • v.54 no.5
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    • pp.1560-1569
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    • 2022
  • Liquid fueled molten salt reactors (MSRs) have seen renewed interest because of their inherent safety features, higher thermal efficiency and potential for efficient thorium utilisation for power generation. Thorium fluoride is one of the salts used in liquid fueled MSRs employing Th-U cycle. In the present study, ThF4 was prepared by hydro-fluorination of ThO2 using anhydrous HF gas. Process parameters viz. bed depth, hydrofluorination time and hydrofluorination temperature, were optimized for the preparation of ThF4 in a static bed reactor setup. The products were characterized with X-Ray diffraction and experimental conditions for complete conversion to ThF4 were established which also corroborated with the yield values. Hydrofluorination of ThO2 at 450 ℃ for half an hour at a bed depth of 6 mm gave the best result, with a yield of about 99.36% ThF4. No unconverted oxide or any other impurity was observed. Rietveld refinement was performed on the XRD data of this ThF4, and Chi2 value of 3.54 indicated good agreement between observed and calculated profiles.

Investigation of Characteristics of Passive Heat Removal System Based on the Assembled Heat Transfer Tube

  • Wu, Xiangcheng;Yan, Changqi;Meng, Zhaoming;Chen, Kailun;Song, Shaochuang;Yang, Zonghao;Yu, Jie
    • Nuclear Engineering and Technology
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    • v.48 no.6
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    • pp.1321-1329
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    • 2016
  • To get an insight into the operating characteristics of the passive residual heat removal system of molten salt reactors, a two-phase natural circulation test facility was constructed. The system consists of a boiling loop absorbing the heat from the drain tank, a condensing loop consuming the heat, and a steam drum. A steady-state experiment was carried out, in which the thimble temperature ranged from $450^{\circ}C$ to $700^{\circ}C$ and the system pressure was controlled at levels below 150 kPa. When reaching a steady state, the system was operated under saturated conditions. Some important parameters, including heat power, system resistance, and water level in the steam drum and water tank were investigated. The experimental results showed that the natural circulation system is feasible in removing the decay heat, even though some fluctuations may occur in the operation. The uneven temperature distribution in the water tank may be inevitable because convection occurs on the outside of the condensing tube besides boiling with decreasing the decay power. The instabilities in the natural circulation loop are sensitive to heat flux and system resistance rather than the water level in the steam drum and water tank. RELAP5 code shows reasonable results compared with experimental data.