• Title/Summary/Keyword: Molten slag

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A Study on the Reduction of Iron Oxide from Slag in the EAF Process (전기로 공정에서 슬래그 중 산화철의 환원 회수에 관한 연구)

  • Kim, Young-Hwan;Yoo, Jung-Min
    • Resources Recycling
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    • v.25 no.4
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    • pp.54-59
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    • 2016
  • EAF processed slag which contains about 20 ~ 35 weight percent FetO is poured to slag pot and cooled. If we recover Fe from molten slag by the reduction, we will improve steel yield rate and reduce slag quantity poured from the furnace. Usually, carbon is used as a reductant and slag foaming agent in the EAF process. In this experiment, after melt the metal in induction furnace and then add slag with carbon and Al dross powder as a reductant, we investigated the reduction of FetO from slag and change of Phophorus content. As the result, when we use Al dross as a reductant, recovery rate is two times more than carbon. Phosphorus pick up is less than 50ppm with reduction of EAF slag.

Metallurgical refining study for production of solar grade (SoG) silicon by synthetic slag (태양전지용 실리콘 제조를 위한 슬래그 이용 야금학적 정련연구)

  • Kim, Daesuk;Lee, Sangwook;Park, Dongho;Yu, TaeU;Moon, ByungMoon;Min, DongJoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.43.2-43.2
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    • 2010
  • In this study, metallurgical grade (MG) silicon with 99% purity produced by arc furnace process was systematically investigated for slag refining. The most problematic impurities to remove from MG silicon are boron (B) and phosphorus (P). To remove B and P from MG-silicon, we used synthetic slag in the molten state. MG-silicon with synthetic slag of CaO, $SiO_2$, and $CaF_2$ was melted using by high-frequency induction furnace with electrical output of 50kW. Specimens prepared by various refining process conditions(holding time, mixture ratio) were inspected by combined analysis of ICP-MS and XRF. With this approach, B has been reduced to <5ppm, P to <1ppm and other impurities to 0.1~0.2% except for Calcium. Calcium has been increased from 17ppm to 1500ppm. Problem of calcium contamination will be resolved by additional refining processes.

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Thermal Spalling and Resistance to Slag Attack in Porous High Alumina Ceramic (According to Pore Size) (고Alumina질 다공성 세라믹스의 내열충격성 및 내Slag성 (기공크기에 따른))

  • 김병훈;나용한
    • Journal of the Korean Ceramic Society
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    • v.30 no.9
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    • pp.747-753
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    • 1993
  • The investigation was carried out to study the behaviors of the pore size and porosity, the mechanical strength, the resistance to thermal spallings and slag attacks according to particle sizes of starting raw materials in porous high Alumina ceramics. This porous ceramics have been used in processing of the clean steel by the blowing of the inert gas. The required properties in the practice are the suitable pores size, the sharp pores distribution for a uniform blowing of the gas, the strong corrosion resistance to slags and molten metals and the resistance to thermal spalling. The optimized properties in porous high alumina ceramics of the specimen No. 3 was found to be the very low slag intrusion and the superior resistance to thermal spalling because of the suitable pore size of 2.5${\mu}{\textrm}{m}$, the porosity of 30% and the high sinterability.

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A Study on the Coal Gasification Slag as Fine Aggregate for Concrete - Focus on Chemical Properties - (콘크리트용 잔골재로서 석탄가스화복합발전 슬래그의 활용성 검토 - 화학적 특성을 중심으로 -)

  • Hyun, Seong-Yong;Han, Jun-Hui;Lee, Yung-Jun;Shin, Yong-Sub;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.191-192
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    • 2018
  • This study is a fundamental study to utilize CGS from the IGCC as a fine aggregate for concrete. According to the study, the chemical composition of KS F 2527 was reviewed. The results showed that the KS F 2527 standard was generally satisfied, but the content of the sulfur trioxide(SO3) exceeded the limit set by the molten slag. The possibility was found to be a fine metal based on chemicals other than sulfur trioxide(SO3).

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Study on the Reaction Characteristics of Self-reducing $Nb_2O_5$ Briquettes (자기 환원성 $Nb_2O_5$ 브리켓의 반응특성 연구)

  • Kim M. S.;You B. D.;Wi C. H.;Yun D. J.;Choi S. O.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.333-336
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    • 2005
  • The reduction behavior of $Nb_2O_5$ in aluminum containing self-reducing briquettes(SRNB) was investigated. The time required for slag/metal equilibrium was estimated as about 20 minutes from the addition of SRNB on to the surface of molten steel. The maximum yield of Nb was expected with the slag composition of $60\%CaO-40\%Al_2O_3$. When $CaCO_3$ was used as a flux, the oxidation loss of Al by $CO_2$ should be compensated, and the chemical equivalent ratio of Al to $Nb_2O_5$ of about 1.43 was required to maximize the yield of Nb.

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Water Model Experiments of the Mixing Behavior of Polypropylene Particles by Vortex Stirrer (와류식 교반기를 이용한 폴리프로필렌 입자의 혼합 거동에 대한 수모델 연구)

  • Jung, Jaeyong;Lee, Joonho;Lee, Hyoungchul;Ki, Joonseong;Hwang, Jinill
    • Korean Journal of Metals and Materials
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    • v.50 no.2
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    • pp.122-128
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    • 2012
  • Water model experiments were carried out to understand the mixing behavior of reducing agents in molten slag through vortex stirrer, which makes use of a gravitational energy to mix reducing agent in the molten slag without imparting artificial energy. At a water flow rate of 6 L/min vortex was not generated, and a stable vortex was formed when the water flow rate was 7 L/min or higher with the present experimental apparatus. Water level increased linearly with increasing the water flow rate. In the upper vortex region, the vertical and horizontal velocities slightly decreased with increasing the water flow rate, whereas those in the lower vortex region increased remarkably. Accordingly, strong mixing behavior was obtained in the lower vortex region. Owing to the strong centrifugal force, particles move downwards with approaching the funnel wall. When 40 grams of polypropylene particles added to the lower vortex, they were instantaneously mixed well.

A Review of Kinetic Model for Production of Highgrade Steel : Part. 1. Simulation Model Based on Coupled Reaction (고급강 제조 반응 모델의 검토 : Part. 1. Coupled Reaction 기반 시뮬레이션 모델)

  • Kim, Jeong-In;Kim, Sun-Joong
    • Resources Recycling
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    • v.30 no.1
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    • pp.3-13
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    • 2021
  • In the secondary refining process for the production of high-grade steel, the proper composition is maintained by alloying elements, and non-metallic inclusions are controlled for high cleanliness. Complex reactions occur simultaneously between the molten steel, slag, inclusions, refractories, and alloying elements during the secondary refining process. Previous works have reported simulation models based on kinetics to predict the compositional changes in molten steel, slag, and inclusions in actual processes. Analytical reviews are required for the models to predict the process accurately. In this study, we reviewed and analyzed simulation models based on the coupled reaction model for the secondary refining process.

Fabrication Characteristics of Slag Fiber by 4 Wheel System (4휠 시스템을 이용한 슬래그 섬유의 제조)

  • Song, Yeong-Hwan;Seong, Hwan-Goo;Park, Soo-Han;Wang, Xiaosong;Hur, Bo-Young
    • Journal of Korea Foundry Society
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    • v.26 no.5
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    • pp.222-226
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    • 2006
  • Steel making slag has gained a considerable attraction as one candidate of eco-materials in research fields for recycling resources. Thus, many researches have been performed but were limited to development of substitute for cement being used in the construction field. A little research work also has been done on development of higher value-added materials, including heat resistant and sound absorbing materials. For this reason, the present study were focused on macrostructure characterization of fabricated slag fibers which are applicable to heat resistant materials. The slag fibers were fabricated through a modified melt extraction method. The processing variables employed were the wheel speed and molten slag temperature. The synthesized fibers were characterized by optical microscope and scanning electron microscopy. It was found that the wheel speed of 1400 rpm generated better quality of mineral fibers in terms of the relative amount of shot, diameter and length. This was attributed to the relative extent of contact width between the flowing melt and the rotating wheel. The thickness of the slag fibers also were decreased with increasing the slag melt temperature due mainly to significant decrease in the viscosity of the slag melt. In addition, the lower melt temperature caused an increase in number of shots plus the mineral fibers.

Properties of Reformed Electric Arc Furnace Slag as Cement Admixtures (용융개질 전기로슬래그의 시멘트 혼화재로서 특성)

  • Kim, Kee-seok;Bae, In-kook;Seo, Joo-beom;Choi, Jae-Seok;Lee, Yoon-kyu;Kim, Hyung-seok
    • Resources Recycling
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    • v.24 no.6
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    • pp.31-37
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    • 2015
  • Ground granulated blast-furnace slag (GGBFS) which is by-product of steel industry has been recycled as a cement admixture though the other steel slags are used as aggregates. In this study, the electric arc furnace slag (EAFS) was used as a cement admixture after the reduction of iron oxide in the slag at the interface of molten slag and water quenching. Consequently, the reformed EAFS (REAFS) had higher grindability than that of granulated blast furnace slag. And in mortar tests, the strength properties of specimens using REAFS were 98% of plain specimens of GGBFS upto 20% replacement ratio of GGBFS with REAFS.

The Selective Removal of Sb and Pb from Molten Bi-Pb-Sb Alloy by Oxidation (용융(熔融) Bi-Pb-Sb계(系) 합급(合金)의 산화(酸化)에 의한 Sb과 Pb 제거(除去))

  • Kim, Se-Jong;Son, In-Joon;Sohn, Ho-Sang
    • Resources Recycling
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    • v.21 no.4
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    • pp.53-59
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    • 2012
  • In this study, behaviors of removing Sb and Pb by oxidation of molten Bi-Pb-Sb alloy which is a by-product of non-ferrous smelting process was investigated. The molten alloy was oxidized at 1173 K by bubbling $N_2+O_2$ gas through a submerged nozzle. The Sb was removed and recovered as mixed phase of $Sb_2O_3$ and metal Sb. In the case of bubbling $N_2+O_2$ gas into molten Bi-Pb alloy at 923 K, Pb was oxidized and removed to slag. But Bi could not be refined due to simultaneous oxidization of Bi with Pb.