• 한국세라믹학회지
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• 제46권3호
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• pp.229-233
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• 2009

This study has focused on manufacturing technique of powder injection molding of watch case made from zirconia powder. A series of computer simulation process was applied to prediction of the flow pattern in the inside of the mould to clarifying the change of sintering shrinkage depended on flow direction. The material properties of melted feedstock inclusive of the PVT graph and thermal viscosity flowage properties were measured for obtaining the input data in computer simulation. Also, molding experiment was conducted and the results of experiment showed that good agreement with simulation results for flow pattern and weld line location. On the other hand, gravity and inertia effect have an influence on velocity of melt front because of high density of ceramic powder particles in powder injection molding against the polymer injection molding process. In the experiment, the position of melt front was compared with upper gate and lower gate position. The gravity and inertia effect could be confirmed in the experimental results.

• 한국생산제조학회지
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• 제22권3호
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• pp.472-479
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• 2013

We carried out research into an environmentally friendly injection molding process that involves filling the mold with polymer after thin films are fixed into the cavity, without the coating, plating process. Film insert injection molding is a new technique in which molten plastic resin is injected into the cavity after films are precisely attached to the side of the mold wall. In the film insert injection molding process, the insert film is moved by the flow of the molten plastic resin. Overlap defects cause a decline in the productivity and the quality of the manufactured goods. To reduce overlap defects, new injection mold parts are proposed to produce automotive exterior parts using thin films. It is suggested that the best possible method would be to fix the thin films to one side of the mold wall, and develop interior pins to fix the films in the mold. Based on this new pin fixing system, the problem of the film being moved by the flow of the molten resin was improved.

• Design & Manufacturing
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• 제8권2호
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• pp.12-17
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• 2014

Currently, injection molding process is a very useful technique that be applied to many field. And injection molding technology has been commercial based on many studies. However, there is no standard of surface roughness because there are few studies about surface technology of injection product. In addition, when designing the mold, changes of the core surface and the injection conditions are not considered. In this paper, change of surface according to the core and the injection conditions was compared with the surface of the injection product. Accumulation of these technologies will propose direction in mold design, manufacturing and injection molding technology.

• Design & Manufacturing
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• 제9권2호
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• pp.20-24
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• 2015

Recently, the light guide plate (LGP), a component of the BLU, becomes thinner and larger than ever. In industrial field, specialized injection molding technique is applied to mold the ultra-thin LGP such as a ultra-high speed injection molding. Usually very high melt temperature is used for low viscosity. High injection speed and melt temperature lead to yellowing of LGP. In the present paper a series of injection molding experiment was performed under various injection molding conditions. Yellow index, CIE xy, spectral transmittance of sample were measured using the UV-Visible spectrophotometer. Systematic decrease of spectral transmittance in UV-B range was found as the melt temperature was higher. Yellow index and CIE xy were became higher near the gate location in LGP. From the result of analysis of variance, the main factor to affect for yellow index was mold temperature and that for spectral transmittance(at 315 nm) was melt temperature.

• 비파괴검사학회지
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• 제37권2호
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• pp.106-114
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• 2017

This paper presents an automated subsurface micro void detection technique based on pulsed infrared thermography for inspecting epoxy molding compounds (EMC) used in electronic device packaging. Subsurface micro voids are first detected and visualized by extracting a lock-in amplitude image from raw thermal images. Binary imaging follows to achieve better visualization of subsurface micro voids. A median filter is then applied for removing sparse noise components. The performance of the proposed technique is tested using 36 EMC samples, which have subsurface (below $150{\mu}m{\sim}300{\mu}m$ from the inspection surface) micro voids ($150{\mu}m{\sim}300{\mu}m$ in diameter). The experimental results show that the subsurface micro voids can be successfully detected without causing any damage to the EMC samples, making it suitable for automated online inspection.

• 한국정보통신학회:학술대회논문집
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• 한국해양정보통신학회 2011년도 춘계학술대회
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• pp.676-677
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• 2011

초경합금 성형용 코어를 이용한 고온 압축 성형방식으로 제작되기 때문에 성형용 코어의 초정밀 연산 가공 및 코어면 코팅 기술 개발이 시급한 상황이다. 따라서 본 연구에서는 성형용 초경합금 코어의 연삭가공을 수행하고, 가공 완료된 성형용 코어의 가공면에 Re-Ir 코팅을 수해, 측정을 통하여 코팅면의 마찰 계수 변화에 대한 연구를 수행하였다.

• 한국정보통신학회:학술대회논문집
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• 한국해양정보통신학회 2010년도 춘계학술대회
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• pp.828-829
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• 2010

초경합금 성형용 코어를 이용한 고온 압축 성형방식으로 제작되기 때문에 성형용 코어의 초정밀 연산 가공 및 코어면 코팅 기술 개발이 시급한 상황이다. 따라서 본 연구에서는 성형용 초경합금 코어의 연삭가공을 수행하고, 가공 완료된 성형용 코어의 가공면에 Re-Ir 코팅을 수해, 측정을 통하여 코팅면이 표면 조도에 미치는 영향에 대하여 연구를 수행하였다.

• 한국전기전자재료학회논문지
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• 제24권3호
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• pp.219-223
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• 2011

Rhenium-Iridium(Re-Ir) thin films were deposited onto the tungsten carbide(WC) molding core by sputtering system. The Re-Ir films were prepared by multi-target sputtering with iridium, rhenium and chromium as the sources. Argon and nitrogen were inlet into the chamber to be the plasma and reactive gases. The Re-Ir thin films were prepared with targets having atomic percent of 3:7 and the Re-Ir thin films were formed with 240 nm thickness. The Re-Ir thin films on tungsten carbide molding core were analyzed by scanning electron microscope(SEM) and surface roughness. Also, adhesion strength and coefficient friction of Re-Ir thin film were examined. The Re-Ir coating technique has been intensive efforts in the field of coating process because the coating technique and process have been their feature, like hardness, high elasticity, abrasion resistance and mechanical stability and also have been applied widely the industrial and biomedical areas. In this report, tungsten carbide(WC) molding core was manufactures using high performance precision machining and the efforts of Re-Ir coating on the surface roughness.

• Tribology and Lubricants
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• 제32권6호
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• pp.201-206
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• 2016

In this study, we attempt to produce a semi-elliptical riblet with a shark skin-like surface using wire electrical discharge machining (WEDM) and micro molding techniques. Our design for the production of the semi-elliptical mold includes an electrode, a winding roller, and a guide on the WEDM system. A replication mold with negative riblets is machined using WEDM, and a shark skin inspired surface with positive riblets is fabricated using a micro molding technique. For a comparison with the original shark skin, a shark skin replica is also produced using the micro molding technique directly from a shark skin template. Droplet contact angles on a flat surface, the shark skin replica, and the epoxy resin-based micro riblet shark skin-like surface are evaluated. The effect of a Teflon coating on the contact angles for the three different surfaces is also investigated. The results show the micro riblet with a shark skin-like surface has a similar contact angle as the shark skin replica, which means that the simplified riblet shark skin surface strongly influences the performance of wettability. This study confirms the effectiveness of using the WEDM method to prepare hydrophobic surfaces with diverse surface patterns.

• 헤리티지:역사와 과학
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• 제47권1호
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• pp.164-179
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• 2014

해남 대흥사 대웅보전에는 석가모니불을 중심으로 좌우에 약사불과 아미타불을 배치한 형식의 석가삼세불상이 봉안되어 있다. 그동안 이 삼세불상은 목조불로 알려져 왔으나 X-선 촬영 결과, 본존불을 제외한 좌우불에서 나무 위에 입힌 소조층이 함께 관찰되었다. 따라서 대흥사의 삼세불상은 조선시대 목조불상 및 소조기법이 적용된 불상을 함께 살펴볼 수 있는 좋은 사례가 될 수 있을 것이다. 조선시대 접목조불상의 전형을 보여주고 있는 본존 석가모니불상은 크게 5개의 목재를 접목하여 형상을 완성하고 있으며, 약사와 아미타불은 10개 이상의 목재를 접목하여 외형에 가깝도록 조각한 뒤 그 위로 점토를 발라 소조기법으로 형상을 완성하고 있다. 즉 내부의 목재가 심(芯)의 역할을 한다고 할 수 있는데, 목재의 접목방식이 조선시대의 목조불상보다는 소조불상의 기법에 가깝다. 그러나 목심 위에 새끼줄을 감고 그 위에 점토를 두껍게 바른 것이 아니라 나무 위에 직접 점토를 얇게 발랐으며, 얼굴 부분이 완전히 목조로만 이루어진 것이 특징적이다. 이와 같은 이유로 애초 작가의 조성의도가 목불이었을 가능성도 배제할 수 없으나 복장기록에 '소성(塑成)'이라는 단어가 사용된 것으로 보아 불상 조성이 완료된 시점에 이들 불상을 소조상으로 인식했음을 알 수 있다. 즉 대흥사 좌우불은 조선시대식 소조기법의 한 예로 보아도 좋을 것이라 생각한다. 따라서 본 논문에서는 대흥사 삼세불상의 X-선 촬영을 통해 얻은 화상정보를 바탕으로 이들 불상의 내부구조와 접목방식을 살펴보고 이를 통해 조선시대 불상 제작기법을 밝혀보고자 하였다.