• Title/Summary/Keyword: Molding System

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Establishment of Standard Model for Production Facility Informatization System for Molding Business and its Effect Analysis (성형제조업의 생산설비정보화 시스템 표준모델 구축 및 효과 분석)

  • Yoon, Kyung-Bae
    • Journal of the Korea Society of Computer and Information
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    • v.15 no.2
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    • pp.171-178
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    • 2010
  • The purpose of this research is to develop a standard model for the compilation of production results in molding business to establish the informatization system for the production facility among informatizadon projects which can generate the performance of medium and short term introduction of the project in implementing the system to small and medium industry. The theory on the development method for the standardization of informatization for production facility in molding business applies PSDM (Production System Development Method) for which a number of researches were already done while developing a standardization model by standardizing two processes of raw material demand/supply management and making sum total for production quantity which are main processes for production management process. On the basis of the result of this research, small and medium companies in molding business and relevant specialized IT companies which desire to establish production facility informatization systems will be able to establish more efficient system by applying standardized model, and the result of research will enable to facilitate the establishment of the system for them while providing reliability of the system. Through the application of the result of this research, it will be possible to accomplish the elimination of unreasonable factors in production process, the enhancement of product quality and the saving of production cost.

Tie-bar Elongation Evaluation of Toggle Type Injection Molding Machine (토글식 사출성형기의 타이바 연신율 평가)

  • Jung, Hyun-Suk;Yoo, Joong-Hak
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.672-676
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    • 2012
  • This paper studies the relation between the deformation of platen caused by clamping force, the bending stress and elongation at the tie-bar in injection molding machine of toggle type. These data are analyzed through analytical molding and numerical approach by tensile tester. The effect of bending stress on the stress concentration of teeth and nut system is also analyzed by 2 dimensional numerical approach. The bending stress of tie-bar caused by platen deformation becomes less than 20% of average tensile stress. And the effect of bending stress on stress concentration at teeth and nut system of tie-bar is found to be small.

A Study on the Application of Fuzzy Neural Network for Troubleshooting of Injection Molding Problems (사출성형 문제해결을 위한 퍼지 신경망 적용에 관한 연구)

  • 강성남;허용정;조현찬
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.11
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    • pp.83-88
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    • 2002
  • In order to predict the moldability of a injection molded part, a simulation of filling is needed. Short shot is one of the most frequent troubles encountered during injection molding process. The adjustment of process conditions is the most economic way to troubleshoot the problematic short shot in cost and time since the mold doesn't need to be modified at all. But it is difficult to adjust the process conditions appropriately in no times since it requires an empirical knowledge of injection molding. In this paper, the intelligent CAE system synergistically combines fuzzy-neural network (FNN) for heuristic knowledge with CAE programs for analytical knowledge. To evaluate the intelligent algorithms, a cellular phone flip has been chosen as a finite element model and filling analyses have been performed with a commercial CAE software. As the results, the intelligent CAE system drastically reduces the troubleshooting time of short shot in comparison with the experts' conventional methodology which is similar to the golden section search algorithm.

Research for Magnesium Injection Molding Process (마그네슘 사출성형 공정에 관한 연구)

  • 강태호;김인관;김영수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.882-885
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    • 2002
  • Magnesium alloys are very attractive materials for appling to the development of autemobile parts or electric goods where light weight and higher stiffness. Due to higher ratio of strength vs. weight and stillness vs. weight, various magnesium alloys are well applied in much weight saving design applications though extrusion or die-casting process. However for the requisites of higher strength and weight savings, some new fabrication processes has been and it can be realized though the aid of injection modeling technology. To obtain the parametric data base for the injection molding process, various experiments were executed for AZ91D magnesium alloy. This paper propose the optimum condition of injection temperature, first and second pressure. the process was lined-up successfully often changing the injection unit. fluid pressure system from the conventional plastic injection molding process.

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A Study on Mixed Mode I/II Interlaminar Fracture Toughness of Carbon Fiber Reinforced Plastic Composites (CFRP 복합재료의 혼합모드 I/II 층간파괴인성치에 관한 연구)

  • Kim, H.J.;Park, M.I.;Kim, J.D.;Koh, S.W.
    • Journal of Power System Engineering
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    • v.4 no.3
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    • pp.48-54
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    • 2000
  • This paper describes the effect of molding pressure, specimen geometries for Mixed Mode I/II interlaminar fracture toughness of carbon fiber reinforced plastic composites by using asymmetrical double cantilever beam(ADCB) specimen. The value of $G_{I/IIC}$ as a function of various molding pressure is almost same at 307, 431, 585 kPa. However it shows the highest value under 307 kPa molding pressure. The effect of $G_{I/IIC}$ due to the change of initial crack length of ADCB specimen was almost negligible in this study. It turns out that the condition for mix mode quasi-static crack growth in ADCB specimen is the ratio of the crack length to that of the specimen, i.e., ${\alpha}/L<0.4$.

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The Effect of Molding Conditions on the Surface Gloss of HIPS Molding (HIPS 성형품에서 성형조건이 표면 광택에 미치는 영향)

  • Jeong, Y.D.;Lee, M.H.
    • Journal of Power System Engineering
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    • v.4 no.3
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    • pp.81-85
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    • 2000
  • The surface gloss of the injection molded part is one of the most significant point for evaluation the quality of products appearance. The effects of molding condition on the gloss of HIPS(High Impact Poly Styrene) molded part were investigated in this work. The measurements of gloss on the surface of molded part were carried out with different melt temperature, mold temperature, injection pressure and holding pressure. We observed the result of HIPS gloss compared with our's previous ABS study. The more melt and mold temperature increased, the brighter the gloss increase. Holding and injection pressure had little effect on the gloss. The gloss was effected in order of melt temperature, mold temperature, injection pressure, holding pressure.

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Injection Mold with Cavity Pressure/Temperature Sensors for Standard Tensile Test Specimen (내압력.온도센서를 갖는 표준 인장시편용 사출금형)

  • Lee, Do-Myoung;Han, Byoung-Kee;Lee, Sung-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.11
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    • pp.84-90
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    • 2007
  • In this study, design and manufacturing of plastic injection mold with cavity pressure/temperature sensors were performed fur tensile test specimen. International standard system for plastic tensile specimen was applied to design an injection molding system. Cavity pressure and temperature sensors were placed on the side of fixed platen of the injection mold to prevent them from external impact damage. Injection molding experiments with variations of injection speed and melt temperature were performed and then tensile test of the manufactured polycarbonate specimens was also performed. It was shown that injection molding processing parameters can have effect on the mechanical properties of the plastic injection molded part.

Developement of Simulation Model for Analysis of Hydraulic Systems in Injection Molding Machine (1) (사출성형기 유압시스템 분석용 시뮬레이션 모델 개발 (1))

  • 신성철;박영진;김진영;이강걸
    • Journal of the Korea Society for Simulation
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    • v.11 no.4
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    • pp.25-32
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    • 2002
  • Hydraulic systems of injection molding machine are modelled and simulated with AMESim which is a commercial program. Detail models of hydraulic components are simulated and simulation results are evaluated with maker's test results in catalog. Sub system models which is divided according to functional operation are made and its analysis results shows how design parameters work on operational characteristics like cylinder speed, cylinder displacement, pressure, flow rates at each node and so on. Total circuit model is also made and analyzed. The prediction made by simulation will be used design of hydraulic systems of injection molding machine.

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Optimization of Heating Conditions for Compression Molding of Chalcogenide Glass Lenses Based on Surface Defects (칼코겐유리렌즈 압축성형 시 표면결함을 고려한 가열조건 최적화)

  • Son, Byeong-Rea;Ahn, Jun-Hyung;Lee, Young-Hwan;Hwang, Young-Kug
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.8
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    • pp.60-66
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    • 2021
  • This study aimed at identifying and optimizing the heating-condition parameters that cause surface defects during the compression molding of chalcogenide glass (GeSbSe) lenses through thermal analysis. We derived the optimal heating conditions for molding chalcogenide glass lenses through thermal analysis and analyzed the surface defects. As a result, we observed a significant reduction in surface defects, which verified the analysis process.