• Title/Summary/Keyword: Mold type Transformer

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Numerical Analysis of Resin Filling Process for a Molded Dry-type Potential Transformer (몰드형 건식 계기용 변압기 제작을 위한 수지 충진 해석 연구)

  • Kim, Moosun;Jang, Dong Uk;Kim, Seung Mo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.12
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    • pp.511-517
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    • 2016
  • Current oil-type potential transformers for trains are filled with insulating oil, which could have problems like explosions due to rising inner pressure during train operation. Therefore, mold and dry-type potential transformers are being developed to prevent explosions. One problem in manufacturing mold-type transformers is preventing void formation around the coiled core inside the mold during epoxy filling, which could cause an electrical spark. Micro voids can remain in the resin after filling, and macro voids can occur due to the structure shape. A transformer that is being developed has a cavity at the junction of the core and the coil for better performance, and when highly viscous epoxy flows inside the cavity channel, macro voids can form inside it. Therefore, in this study, the free-surface flow of the mold filling procedure was analyzed numerically by applying the VOF method. The results were used to understand the phenomena of void formation inside the cavity and to modify the process conditions to reduce voids.

Safety Analysis and Safety Measures of 22900/1200V Oil Immersed Transformer at Power Supply System (전철 급전시스템의 22900/1200V 유입변압기 안전성 분석)

  • Lee, Jong-Su;Lee, Jongwoo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.9
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    • pp.1335-1342
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    • 2013
  • Subway is electrified railway system nowadays, in which liquid dielectric transformers have been widely used, though mold type transformers are replacing it. The transformers supplies large electric power and have innate hazards causing accidents under operation. A number of researcher have carried out on failures of it and have oriented to identify transformer's failure causes and how to maintain it healthy state. The transformer failures can cause serious accidents which can provoke economic loss and leads persons to kill. In this paper, we carried out a safety activity to reveal hazards and to estimate risk of subway liquid dielectric transformers using FMEA, HAZOP and What-if methods. In case of installing safety devices in oil immersed transformer, we tried to evaluate an effect on a subsystem's failure rate. We proposed how to design subsystem failure rate and safety device failure rates.

Analysis on Thermal Transfer Characteristics of 50 kVA Mold-Transformer (50[kVA] 몰드변압기 권선부의 열전달 특성 해석)

  • 이현진;정중일;허창수;조한구
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.16 no.3
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    • pp.47-54
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    • 2002
  • This paper presented the charcteristic of the thermal transfer in a 50[kVA] cast-resin dry type transformer. The conductivity of the primary winding composed were a Plenty of epoxy-resin ard a little of Cu was determined by that rating. Otherwise the conductivity of the secondary winding composed of a plenty of Cu and a little of epoxy-resin was determined by comparing the data of analysis using FEM method with those of temperature tests of the prototype cast-resin transformer. Based on the reults of the physical characteristics and the simulation by commercial using FEM method we established the prototype Model for this test. According to that Model, an analysis on variation of the temperature was discussed as a function of ambient temperature and velocities in the 50[kVA] cast-resin dry type transformer.

Improvement on Property of Insulation in PT of Epoxy Mold Type (에폭시 몰드형 PT의 절연특성 개선)

  • Song, Jae-Joo;Kim, Sung-Hong;Choi, Myeong-Ho;Lee, Jae;Lim, Sung-Hun;Han, Byung-Sung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.09a
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    • pp.67-71
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    • 2001
  • PT of epoxy mold type have tendency to occur dielectric breakdown in high voltage system. These are using for measurement of voltage or protection of system and application voltage is 25.8kV. Therefore, for improving a lots of problems like as partial discharge, we had analyze on the destroyed Epoxy molded type PT and processing of production. As a results, we concluded that the reason of dielectric breakdown was defect of processing and degradation of insulation by electrical stress. In this work, We presented a method of solution in processing of production. which is reduction of the PO which was occurred at the insulation material. so we must many try to remove faults, these problems are mainly to winding methods of 1st coil. the other side, Reformation of 1st coil improved property of PD and we could prove it with experiments.

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A Study on the Deteriorated Cause Analysis of Mold Type Potential Transformer (몰드형 계기용 변압기의 소손원인 해석에 관한 연구)

  • Choi, Chung-Seog;Kim, Hyug-Soo;Shong, Kil-Mok;Kim, Hyung-Rae;Lee, Duck-Chool
    • Proceedings of the KIEE Conference
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    • 2000.07c
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    • pp.1557-1559
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    • 2000
  • In this paper, we intend to establish the judgement of electrical fire through analysis of PT(Potential Transformer) using the power installation. The columnar structure and the void generated by abrupt heat grew at the tenter of boundary-face on the metallurgical microscope analysis. The detection of OK lines was confirmed by EDX(Energy Dispersive X-ray spectroscopy) as melting and recombination due to the layer-short of the wiring. We found that the thermal-weight decrease occurred at 300$^{\circ}C$ in case of being the thermal-deterioration on the base of the result that analyzed the insulated-materials by using TGA, and the thermal reaction limited-value of PT insulator was about 300$^{\circ}C$ on the DSC curve. As this analysis, we confirmed what the layer-short appeared in the wiring of PT.

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The Temperature Distribution Analysis and Temperature Rise Test of Pole Mold Transformer (초고압 현수애자의 Pin 형상에 따른 응력해석)

  • Cho, Han-Goo;Park, Ki-Hoo;Han, Se-Won;Yun, Mun-Su
    • Proceedings of the KIEE Conference
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    • 2001.11a
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    • pp.155-157
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    • 2001
  • Various types suspension insulators made of toughness glass or porcelain are used in the power transmission. And, Insulators are continually subject to mechanical and electrical stresses which depend on the characteristics of the line. The main factor that influence the increase in reliability of insulators. In operation is the capacity of the design to withstand the certain load over a long time, the mechanical strength of the insulators. This paper describes the results of a study on the stress analysis of suspension insulator based on the finite element analysis using NASTRAN. And, the mechanical strength was evaluated through such as kinds of pin type.

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AC Insulation Breakdown Properties of the EMNC to Application of Distribution Molded Transformer (배전용 몰드변압기 적용을 위한 EMNC의 교류절연파괴특성 연구)

  • Park, Jae-Jun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.5
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    • pp.649-656
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    • 2013
  • A conventional epoxy-microsilica composite (EMC) and an epoxy-microsilica-nanosilicate composite (EMNC) were prepared in order to apply them to mold-type transformers, current transformers (CT) and potential transformers (PT). Nanosilicate was exfoliated in a epoxy resin using our electric field dispersion process and AC insulation breakdown strength at $30{\sim}150^{\circ}C$, glass transition temperature and viscoelasticity were studied. AC insulation breakdown strength of EMNC was higher than that of EMC and that value of EMNC was far higher at high temperature. Glass transition temperature and viscoelasticity property of EMNC was higher than those of EMC at high temperature. These results was due to the even dispersion of nanosilicates among the nanosilicas, which could be observed using transmission electron microscopy (TEM). That is, the nanosilicates interrupt the electron transfer and restrict the mobility of the epoxy chains.