• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.113-116
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• 2006

Some nano hair systems in the nature are found to show excellent adhesive characteristic, which is called dry adhesive, and synthetic nano hairs to mimic these adhesiveness are believed to have many applications. To develop a practical synthetic dry adhesive system, we mold nano hairs on plastic substrates using thermoplstic materials including COC, PP, PC and PMMA. and estimate the moldability and the adhesive characteristic. As a template for molding nano hairs, AAO membrane is first adopted, which is 60um thick and 13mm in diameter. This membrane has about a billion of through-holes of which diameter is around 200nm. This AAO membrane and the pellet of materials are stacked in the mold and pressed to mold after heating up to be melted. The AAO membrane is removed using KOH to obtain the molded nano hairs. As a result, the diameter of the molded hairs is around 200nm and the length is $2um{\sim}60um$ depending on the molding conditions and materials. The molded nano hair substrates is estimated to show much better adhesive characteristic than a substrate without nano hairs.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.228-232
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• 2003

Mircolens and microlens arrays are realized using a novel fabrication technology based on the exposure of a resist, usually PMMA, to deep X-rays and subsequent thermal treatment. Hot embossing process is also studied for mass production. The fabrication technology is very simple and produces microlenses and microlens arrays with good surface roughness of several nm. The molecular weight and glass transition temperature of PMMA is reduced when it is irradiated with deep X-rays. The microlenses were produced through the effects of volume change, surface tension. and reflow during thermal treatment of irradiated PMMA. A hot embossing machine is designed and manufactured with a servo motor transfer system. The hot embossing process follows the steps of heating mold to the desired temperature, embossing a mold insert on substrate. cooling mold to the de-embossing temperature. and de-embossing. Microlenses were produced with diameters ranging from 30 to 1500 ${\mu}{\textrm}{m}$. The surface X-ray mask is also fabricated to realize microlens arrays on PMMA sheet with a large area.

• 소성∙가공
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• 제18권4호
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• pp.310-316
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• 2009

Micro lens array(MLA) is widely used in information technology(IT) industry fields for various applications such as a projection display, an optical power regulator, a micro mass spectrometer and for medical appliances. Recently, MLA have been fabricated and developed by using a reflow method having the processes of micro etching, electroplating, micro machining and laser local heating. Laser thermal relaxation method is introduced in marking of microdots on the surface of densified glass. In this paper, we have proposed a new direct fabrication process using UV laser local thermal-expansion(UV-LLTE) and investigated the optimal processing conditions of MLA on the surface of negative photo-resist material. We have also studied the 3D shape of the micro lens obtained by UV laser irradiation and the optimal process conditions. And then, we made chrome mold by electroplating. After that, we made MLA using chrome mold by hot embossing processing. Finally, we have measured the opto-physical properties of micro lens and then have also tested the possibility of MLA applications.

• 항공우주시스템공학회지
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• 제15권5호
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• pp.1-7
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• 2021

Ti-6Al-4V 티타늄 합금은 무게 대비 우수한 강도와 고온 강도 특성 때문에 수요가 증가하고 있지만 상온에서 낮은 성형성 때문에 고온으로 성형을 해야 한다. 현재 진행된 고온 성형 연구는 하부 금형을 가열하여 시편을 가열하는 방식이기 때문에 제약이 많다. 기존 고온 성형 방식과 다르게 제품을 국부적으로 가열할 수 있는 고주파 유도가열을 적용한다면 가공의 효율성을 높일 수 있을 것으로 예상된다. 또한 공정 기술 개발 시 신뢰도 높은 해석 기법으로 미리 공정을 시뮬레이션한다면 시간과 비용을 절약할 수 있다. 본 논문에서는 고주파 유도가열을 이용하여 Ti-6Al-4V 합금을 가열하였고 실험 결과와 전자기-열전달 연동 해석 결과를 비교하여 해석의 신뢰도를 판단하였다.

• 한국융합학회논문지
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• 제10권7호
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• pp.169-174
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• 2019

자동차 운전석의 따뜻하고 쾌적한 요구가 증가하고 있기 때문에 난방 시트의 연구 개발이 활발히 이루어지고 있다. 본 연구에서는 세 가지의 난방 시트 모델 A, B, C를 가지고 열응력해석과 구조해석을 시행하였다. 똑같은 재질로 열해석을 함으로서, 연구 결과에서는 모델 A가 모델 B나 모델 C보다 더 좋은 열전달을 가짐을 보여주었다. 이로써 모델들이 제품의 형상에 따라 같은 재질을 가졌다고 하더라도 열전달들이 서로 다른 것을 알 수 있었다. 더 안정적인 난방을 기대하기 위해 열선을 추가하는 것은 더 좋은 난방이 될 수 있지만 제품의 가격대비 성능을 고려한 측면에서 한계가 있다. 전반적으로 모든 면에서 모델 B가 모델 A나 모델 C보다 열적으로 가장 안전하다고 사료된다. 본 연구결과에 의하여 취득한 내구성과 안정성 있는 자동차 난방 시트 제품의 설계데이터를 사용하여 자동차 운전석에 융합하여 그 예술적인 분위기를 조성할 수 있다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.425-428
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• 2009

Aerospace engine application needs to stand high temperature and pressure. Because of its mechanical properties such as high strength at high temperature, Alloy 718 is used aerospace engine application about 80%. But alloy 718's mechanical properties cause some problem to manufacturing profile ring like damage of material and mold. In this study, alloy 718's mechanical properties investigated for knowing its formability and using FE-Simulation for designing profile ring roll process and mold shape. Profile ring rolling processing is designed with "Initial material$\rightarrow$Blank$\rightarrow$Linear Ring$\rightarrow$Profilering". Blank's heating temperature is setting $1100^{\circ}C$ for manufacturing a trial profile ring on the basis of FE-Simulation. As a result of manufacturing alloy 718 profile ring, it is possible to make near target profile shape ring with all of the processing condition which gives in this study.

• Design & Manufacturing
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• 제2권5호
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• pp.34-38
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• 2008

It was investigated that two rods of aluminium can be welded by hot extru-pressure welding method with stepped welding dies, and that the welding pressure on the welding surface were analyzed by computer simulation according to the stepped shapes of welding dies. It was known by computer simulation that welding pressure on the welding section of rods welded using stepped welding dies. And it was known by experime- nts that two rods of aluminium can be welded on the end sections by hot pressure welding method using stepped welding dies without relative rotational movement of contacted aluminium rods needed for the purpose of friction heating and pressure.

• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2002년도 춘계학술발표논문집
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• pp.130-133
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• 2002

금형온도가 사출 성형품에 미치는 영향 중에 결정성수지인 PP(Polypropylene)와 비결정성수지인 PS(Polysyene)는 금형온도가 높아짐에 따라 각기 다른 결과를 나타내었다. PS성형품은 금형온도가 높을수록 수축율이 줄어들고 두께 편차가 적어지는 경향을 관찰할 수 있었고, PP성형품의 경우에는 결정의 생성으로 인한 상반된 경향이 관찰되었다. 또한, 금형온도에 따른 캐비티의 매끄러운 면과 거친 면의 결과로 볼 때 금형온도가 높을수록 캐비티의 충전성 및 전사성이 향상되었다. MmSH(Momentary Mold Surface Heating)조건인 경우는 수축율과 전사성 모두다 양호한 결과를 보여주었다.

• Design & Manufacturing
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• 제11권1호
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• pp.14-18
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• 2017

Recently, the injection-molded products are lighter, and thinner than ever. In this work, Injection molding simulation was conducted to analysis the filling pattern imbalance in high speed injection molding process for thin-wall injection component, 8 inches LGP. Numerical analysis shows that shear heated polymer near the side wall causes filling imbalance between center and side of cavity. Short shot experiments were conducted and compared with simulation results. Filling imbalance ratio showed a tendency to increase for wider fan gate.

• Design & Manufacturing
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• 제12권2호
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• pp.5-10
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• 2018

Vacuum-assisted thermoforming is one of the critical steps for successful application of film insert molding(FIM) to parts of complex shape. In this study, the simulations and experiments of thermoforming processes were performed to investigate the effects of process conditions on thickness distribution and printed pattern deformation of films in vacuum-assisted thermoforming. The film thickness uniformity increased with decreasing film heating time, whereas it increased with increasing vacuum delay time. After thermoforming of films with uniform pattern space of 5mm, the maximum space was 9.432mm. Based on the simulation, a modified pattern was calculated to obtain uniform spaces after thermoforming. In the experiments for film with the modified pattern, the maximum space appeared 5.837mm. In, addition. the predicted patterns were in good agreement with the experimental results.