Journal of Aerospace System Engineering (항공우주시스템공학회지)

The Society for Aerospace System Engineering (항공우주시스템공학회)
권호 표지
DOI QR코드

DOI QR Code

Comparative Study on the Electromagnetic-Heat Transfer Co-simulation Analysis and High Frequency Induction Heating of Ti-6Al-4V Alloy

전자기-열전달 연동 해석과 Ti-6Al-4V 합금 고주파 유도가열 실험에 대한 비교 분석에 관한 연구

  • Bae, Jinki (School of Mechanical and Aerospace Engineering, Gyeongsang National University, ERI) ;
  • Choi, Jinkyu (School of Mechanical and Aerospace Engineering, Gyeongsang National University, ERI) ;
  • Cho, Mingoo (School of Mechanical and Aerospace Engineering, Gyeongsang National University, ERI) ;
  • Lee, Seoksoon (School of Mechanical and Aerospace Engineering, Gyeongsang National University, ERI)
  • 배진기 (경상대학교 대학원 기계공학부, ERI) ;
  • 최진규 (경상대학교 대학원 기계공학부, ERI) ;
  • 조민구 (경상대학교 대학원 기계공학부, ERI) ;
  • 이석순 (경상대학교 대학원 기계공학부, ERI)
  • Received : 2020.10.15
  • Accepted : 2021.08.30
  • Published : 2021.10.31
Download PDF
⟨ Previous Next ⟩

Abstract

Demand for Ti-6Al-4V alloy is increasing in various industries because of its superior strength to weight and high-temperature strength properties. However, due to its low formability at room temperature, it is formed at high temperature, where its productivity and efficiency are low. The current high-temperature forming method has many limitations because it involves heating the specimen by heating the lower mold. It is expected that a process using high frequency induction heating, which can locally heat the product, can improve its productivity. In addition, time and cost can be saved if the process is simulated in advance with a reliable analysis. In this paper, we verified the reliability of the analysis by comparing the result of heating the specimen to 850 ℃ by high frequency induction heating and the temperature obtained through the co-simulation analysis.

Ti-6Al-4V 티타늄 합금은 무게 대비 우수한 강도와 고온 강도 특성 때문에 수요가 증가하고 있지만 상온에서 낮은 성형성 때문에 고온으로 성형을 해야 한다. 현재 진행된 고온 성형 연구는 하부 금형을 가열하여 시편을 가열하는 방식이기 때문에 제약이 많다. 기존 고온 성형 방식과 다르게 제품을 국부적으로 가열할 수 있는 고주파 유도가열을 적용한다면 가공의 효율성을 높일 수 있을 것으로 예상된다. 또한 공정 기술 개발 시 신뢰도 높은 해석 기법으로 미리 공정을 시뮬레이션한다면 시간과 비용을 절약할 수 있다. 본 논문에서는 고주파 유도가열을 이용하여 Ti-6Al-4V 합금을 가열하였고 실험 결과와 전자기-열전달 연동 해석 결과를 비교하여 해석의 신뢰도를 판단하였다.

Keywords

Acknowledgement

이 연구는 2021학년도 경상대학교 연구년제 연구교수 연구비 지원과 한국산업기술진흥원의 WC300 프로젝트 R&D 지원 사업의 진원을 받아 수행되었습니다.

References

  1. C. Veiga, J. P. Davim and A. J. R. Lourreiro, "Properties and applications of titanium alloys:A brief review," RAMS, vol. 32, no. 2, pp. 133-148, 2012.
  2. J. G. Park, N. K. Park and Y. S. Kim, "Evaluation of Press Formability for Ti-6Al-4V Sheet at Elevated Temperature," Transaction of Materials Processing, vol. 19, no. 4, 2010.
  3. M. K. Bae, J. G. Park, J. H. Kim, N. K. Park and Y. S. Kim, "Evaluation of press formability for Ti-6Al-4V sheet at elevated temperature," Proceedings of the Korean Society for Technology of Plastic Conference, pp. 152-157, 2009.
  4. G. S. Shin, J. G. Park, J. H. Kim, Y. S. Kim, Y. H. Park and N. K. Park, "Effect of Processing Condition on the Deep Drawability of Ti-6Al-4V Sheet at Warm Temperatures," Proceedings of the Korean Society for Technology of Plastic Conference, pp. 158- 163, 2009.
  5. J. G. Park, J. H. Kim, N. K. Park and Y. S. Kim, "Plastic deformation characteristic of titanium alloy sheet(Ti-6Al4V) at elevated temperature," Proceedings of the Korean Society for Technology of Plastic Conference, pp. 158-163, 2009.
  6. J. K. Choi, K. S. Nam, J. K. Kim, H. M. Choi, S. H. Yeum and S. S. Lee, "Study on Hardening Depth by Induction Hardening Analysis of Sprocket Using FEA and Experiment Results," J. Korean Soc. Precis. Eng., Vol. 33, no. 5, pp. 393-400, May 2016. https://doi.org/10.7736/KSPE.2016.33.5.393
  7. I. Y. Lee, S. M. Tak, I. S. Pack and S. S. Lee, "Comparative Study on Numerical Analysis using Co-simulation and Experimental Results for High Frequency Induction Heating on SCM440 Round Bar," Journal of The Society for Aerospace System Engineering 2010, Vol. 11, no. 3, pp. 1-7, 2017.
  8. Abaqus 6.12 Documentation, Theory Manual, 13/02/2012 edition
  9. M. Boivineau, C. Cagarn, D. Doytier, V. Eyraud, M. H. Nadal, B. Wilthan and G. Pottlacher, "Thermophysical Properties of Solid and Liquid Ti-6Al-4V(TA6V) Alloy," International Journal of Thermophysics, Vol. 27, no. 2, p, March 2006.
  10. S. M. Tak, J. W. Park, M. K. Kang, D. J. Park, J. S. Lee and S. S. Lee, "Transient heat transfer analysis of inertial measurement devices by outside frictional heat," Journal of The Society for Aerospace System Engineering, Vol. 4, no. 1, pp. 32-37.
  11. S. Y. Kim, "Study on the Manufacturing of the Titanium-Alloyed Eyerim," Journal of the Korea Academia-Industrial Cooperation Society, Vol. 12, no. 3, pp. 1058-1062, 2011. https://doi.org/10.5762/KAIS.2011.12.3.1058
  12. W. I. Kim and S. J. Heo, "A Study on the Surface Roughness Influenced by SM45C Hardness in high Frequency Induction Hardening," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 6, no. 1, pp. 1-8, 1993.
  13. G. H. Ryu, D. J. Kim, D. J. Kim, B, M, and G. H. Kim, "Process Design of the Hot Pipe Bending Process Using High Frequency Induction Heating," J. Korean Soc. Precis. Eng., Vol. 18, no. 9, pp. 110-121, 2001.