• 제목/요약/키워드: Mold Design

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MoldFlow를 이용한 신발 사출금형 러너부 형상 최적화 (Shoemoulds Runner Shape Optimization using MoldFlow)

  • 류미라;서영백;문병주;박흥식
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1483-1486
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    • 2003
  • Injection mold is a manufacturing process used to produce the various parts of complicated shape at a low cost. Many factors such as, section shape, resin and mold temperature, filling time, etc, affect on the quality of injection part during injection molding process. The precent study, was carried out the shrinkage analysis of shoes injection mold to optimize runner shape based on filling and packing pressure with MoldFlow. Taguchi design and analysis of variance are used to optimize injection mold design.

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사출금형에서 내압에 의한 응력집중 및 크랙 분석 (An Analysis of stress concentration and crack in injection mold by cavity pressure)

  • 최성현;황수진;최성주;류민영
    • 한국금형공학회:학술대회논문집
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    • 한국금형공학회 2008년도 하계 학술대회
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    • pp.159-162
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    • 2008
  • High pressure is involved during injection molding operation specially packing phase. Cracks in the mold are often occurred by high cavity pressure. In this study, structural analysis of mold has been performed using commercial softwares, Abaqus and Ansys, to investigate cause of crack in the injection mold. Structural analysis contains four cases: stress distribution according to the cavity pressure, stress concentration according to the boundary conditions, stress concentration for inter-locking design of mold, and stress concentration for distributed cavity pressure. Through this study it was observed that the locations of stress concentrations were coincident with locations of crack. Robust mold design is being required to withstand high cavity pressure.

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햄 뚜껑 금형의 다수 캐비티 금형구조 개선에 관한 연구 (A study on structural improvement in multi-cavity mold for ham can lids)

  • 이은종;최계광;김세환
    • Design & Manufacturing
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    • 제7권1호
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    • pp.40-44
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    • 2013
  • My company develops, manufactures injection mold and produces thin-walled cosmetics and food containers. Without high quality and low production cost, it is hard to compete in the market. To be competitive, a company has to utilize mold with as many cavities as possible to lower manufacturing cost. Eject plate abrasion and deformation cut down mold lifespan, troubles during injection lower productivity and foreign substances in molds cause abrasion. This study focuses on how to improve mold life and productivity, and to slow down mold abrasion.

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CATIA API를 이용한 사출 금형의 3차원 설계에 관한 연구 (A Study on the 3D Injection Mold Design Using CATIA API)

  • 박주삼;김재현;박정환
    • 한국정밀공학회지
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    • 제20권12호
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    • pp.115-125
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    • 2003
  • The design methodology of plastic injection molding die has been gradually moved from two-dimensional line drawings to three-dimensional solid models. The 3D design gives many benefits, a few of which are: ease of design change, data associativity from concept design to final assembly. In the paper represented is the implementation of a program which automatically generates 3D mold-bases and cooling-lines, conforming to given geometric constraints. It utilized a commercial CAD software and the related API(application program interface) libraries. We constructed a DB(database) of typical mold-bases assembled from standard parts, from which the geometry (position & dimension) of a mold-base and composed parts can be automatical]y determined by a few key parameters. Also we classified cooling lines into several typical types and constructed a DB, from which the position of cooling lines is automatically determined. The research is expected not only to simplify construction of a 3D mold-base model including cooling lines but also to reduce design efforts, by way of databases and automatized determination of geometric dimensions.

금형자동 설계시스템 (GPMCAD 시스템) (Goldstar plastic mold components automatic design system)

  • 성재기;송상호;서정원;강동진;허보석
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1988년도 한국자동제어학술회의논문집(국내학술편); 한국전력공사연수원, 서울; 21-22 Oct. 1988
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    • pp.546-551
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    • 1988
  • In design of the plastic injection mold, Almostdatas for the mold are decided During the assembly design. In this study, the designer will be able to carry out not only components design but also creation of machining data automatically, by the assembly data.

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승용차용 플라스틱 펜더의 사출성형해석과 금형설계 (The Injection Molding Analysis and The Mold Design for Automotive Plastic Fender)

  • 김헌영;김중재;김영주
    • 소성∙가공
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    • 제6권6호
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    • pp.489-499
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    • 1997
  • The injection molding process is analyzed to get the information on the mold design parameters and the optimum process conditions for automotive plastic front fender. The gate position, runner size and cooling channel are determined by the estimation of the flow balance, packing time, uniform cooling and shrinkage and warpage in the injection molding analyses. The procedure can be used in the mold design in the early stage when developing plastic parts.

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발포 성형 공정에 따른 사출 성형품 무게에 관한 실험적 연구 (Experimental study on injection molding parts weight according to foam molding process)

  • 정현석;홍청민;이하성;김선용
    • Design & Manufacturing
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    • 제9권3호
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    • pp.24-28
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    • 2015
  • Speaking in general terms the form injection process can be described as a new process-variant of already known structural foam molding technology which roots go back to the early sixties. The most limiting factors of already know foaming processes are large cell size and the lack of uniformity of these cells as well and the inability to foam all kinds of plastic materials. In this paper, Process Study on weight change in injection rate during foaming. Experimental conditions were set as the injection speed 50,150,300 and 450 mm/s. The experiments PA, PA+GF, PP, was confirmed that the weight increase to PP+TA.

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크리깅을 이용한 전자 오븐 윈도우 부품용 사출금형의 최적설계 (Optimization of an Electron Microwave Oven Window Injection Mold Using Kriging Based Approximation Model)

  • 류미라;이권희;김영희;박흥식
    • 한국정밀공학회지
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    • 제22권7호
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    • pp.177-184
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    • 2005
  • Recently, the engineering designer of injection mould has become more and more dependent on the CAE. In the design factors of injection mould, the shrinkage rate should be considered as one of the important performances to produce the reliable products. therefore the shrinkage rate can be mostly calculated by the MoldFlow and Pro-engineering. in the design process. However it is not easy to predict the shrinkage rate of a plastic injection mold in its design process because the analysis can take minutes to hours, the high computational costs of performing the analysis limit their use in design optimization. In this study, the surrogate models, DACE model, based on the Kriging in order to optimize the shrinkage rate of electric microwave oven window is used in lieu of the original models, facilitating design optimization.

사출금형 냉각회로의 최적설계자동화에 관한 연구 (A Study on automatic optimization of cooling circuit design in injection mold)

  • 장형건;정현우;이영주;이병옥
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.262-265
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    • 2007
  • Cooling circuit of injection mold affects part quality and cycle time of injection molding process. Examination on mold cooling circuit is usually omitted in part design stage because cooling circuit is designed in the mold design stage. It is desirable to examine mold cooling circuit with respect to part quality in the part design stage. In order to make the examination process convenient and fast, cooling circuit design should be automated without intervention of skilled designer. In this study, optimization of cooling circuit design is automated with commercial softwares; Visual DOC and Moldflow MPI. Effect of initial value for optimization is examined for the optimization result.

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CAD 시스템에서의 설계 자동화기법을 활용한 금형 설계 효율화 방안 연구 (A Study on the Design Efficiency of Mold Design Using Design Automation Method in the CAD System)

  • 김대호
    • 한국기계기술학회지
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    • 제20권6호
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    • pp.824-829
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    • 2018
  • Molding is the root industry of the manufacturing as a means to mass-produce developed prototypes. Molds are typically divided into injection molds and press mold industries. Injection molds produce the products by injection of molten plastic into a mold, and press molds are molded and bended plate. The ejection system, such as eject pins, is used to separate the manufactured products from the mold, which involves a number of hole operations. Location, diameter and depth of holes are often tabulated and managed collectively when designing 2D drawings. The design efficiency was realized by applying CATIA Automation to the 3D model and bringing in the data of the holes in the Excel data.