• 제목/요약/키워드: Mold

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금형온도가 사출성형품의 웰드라인과 치수안정성에 미치는 영향에 관한 연구 (Effects of Mold Temperature on the Weldline and Dimensional Stability of Injection-molded Parts)

  • 김동학;이재원;김태완
    • 한국산학기술학회논문지
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    • 제4권3호
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    • pp.172-176
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    • 2003
  • 본 논문은 금형의 온도 변화가 사출성형품의 미시구조에 미치는 영향에 관해 연구했다. 웰드라인의 폭과 길이는 금형온도가 증가함에 따라 모두 감소되었다 그리고 금형의 온도에 따른 결정성수지인 PP(Polypropylene)와 비결정성수지인 PS(Polystyrene)의 치수안정성에 관해 연구했다. PS성형품은 금형온도가 높을수록 수축률이 줄어들고, 두께 편차가 적어졌고, PP성형품의 경우에는 결정의 생성으로 인해 상반된 경향이 나타났다. 캐비티의 충전성과 전사성은 금형온도가 높을수록 향상되었다.

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분무용 펌프 구동 벨트풀리의 다이캐스팅 금형설계 및 제작에 관한 연구 (A study on the design and manufacture of die casting mold of belt pulley for spray pump)

  • 이은종;최계광;김세환
    • Design & Manufacturing
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    • 제7권1호
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    • pp.23-27
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    • 2013
  • Orchard sprayers, wide area dusters and multipurpose control cars are flagship products of Hansung T&I Ltd. Spray pumps are one of the essential parts for these products. But conventional belt pulleys for spray pumps are heavy and expensive, and they bring down the quality as well as productivity of the end-products. Therefore, this study focuses on mold design for aluminum die casting belt pulley and mold manufacture.

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Mold 법에 의해 제작된 FED용 전계에미터어레이의 특성 분석 (Fabrication & Properties of Field Emitter Arrays using the Mold Method for FED Application)

  • 류정탁;조경제;이상윤;김연보
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2001년도 하계학술대회 논문집
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    • pp.347-350
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    • 2001
  • A typical Mold method is to form a gate electrode, a gate oxide, and emitter tip after fabrication of mold shape using wet-etching of Si substrate. In this study, however, new Mold method using a side wall space structure is used in order to make sharper emitter tip with a gate electrode. Using LPCVD(low pressure chemical vapor deposition), a gate oxide and electrode layer are formed on a Si substrate, and then BPSG(Boro phospher silicate glass) thin film is deposited. After, the BPSG thin film is flowed into a mold as high temperature in order to form a sharp mold structure. Next TiN thin film is deposited as a emitter tip substance. The unfinished device with a glass substrate is bonded by anodic bonding techniques to transfer the emitters to a glass substrate, and Si substrate is etched using KOH-deionized water solution. Finally, we made sharp field emitter array with gate electrode on the glass substrate.

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습식 펄프몰드 생산공정의 공정개선 및 건조에너지 절감 방안 (Optimization of Wet Pulp Mold Process and Reduction of Drying Energy)

  • 성용주;류정용;김형진;김태근;송봉근
    • 펄프종이기술
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    • 제36권3호
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    • pp.83-90
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    • 2004
  • Pulp mold is one of the famous environmental friendly materials, which made from re cycled materials such as old newsprints through the environmental friendly processes. Furthermore, the used pulp mold can be easily recycled and the pulp mold itself is biodegradable. However, the higher cost and some deficiency in physical properties of pulp mold have been considered as issues to be overcome for a substitute for polymeric packaging materials such as EPS (Expandable Polystyrene). The way for the optimization of a pulp mold mill was proposed in this report. The possible reduction of drying energy was calculated by using a computer simulation method, which could Provide the detailed information about mass balance of overall process. The simulated results showed a great possible curtailment of production cost by improving the forming systems, for example, increasing the temperature and the dryness of a wet pulp mold.

FCS 가변형 몰드 생산을 위한 PCM 분석 (Analysis of Phase Change Materials for Production of Changable Mold for Free-form Concrete Segment)

  • 이동훈;김선국
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2014년도 춘계 학술논문 발표대회
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    • pp.150-151
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    • 2014
  • A mold of free-form concrete segment can be used only one time. Thus, the construction duration and cost are increased. The materials of the mold such as wood and metal have limitations due to the implementation and reuse. The review of the material of the mold for free-form concrete segment is needed to reduce duration and production cost. Phase change material can be used both to implement free-shape by heating and to produce mold after cooling. After using Phase change material can be re-used to mold by heating. The scope of this study is many kind of phase change materials for molding. The aim of this study is to analyze the phase change materials for production of changable mold for free-form concrete segment. In this study, the paraffin wax that is melted at 64℃ was selected by considering both the energy efficiency and the weather of Korea.

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순수 티타늄 주조체의 주형온도에 따른 용탕반응성 및 표면거칠기 (Metal-Mold Reaction and Surface Roughness Measurement of Pure Titanium Casting Specimens with Mold Temperatures)

  • 차성수;송영주;박수철
    • 대한치과기공학회지
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    • 제32권4호
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    • pp.297-305
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    • 2010
  • Purpose: The purpose of this study was to observe the change of metal-mold reaction and surface roughness in titanium casting specimens for phosphate-silica alumina bonded investment with mold temperatures. Methods: The metal-phosphate silica alumina bonded mold interface reaction and surface roughness of titanium casting specimens according to mold temperatures were investigated. The Specimens were analysed by scanning electron microscopy and surface roughness tester. Results: The oxidation behavior indicated by the growth of oxide thickness. The titanium-oxide layer were consisted two layer of a porous external and a dense internal one. The reaction layer and surface roughness increased with increasing investment material temperature. Conclusion: In this work, The most suitable mold temperature in casting of pure titanium was $200^{\circ}C$.

MoldFlow를 이용한 신발 사출금형 러너부 형상 최적화 (Shoemoulds Runner Shape Optimization using MoldFlow)

  • 류미라;서영백;문병주;박흥식
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1483-1486
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    • 2003
  • Injection mold is a manufacturing process used to produce the various parts of complicated shape at a low cost. Many factors such as, section shape, resin and mold temperature, filling time, etc, affect on the quality of injection part during injection molding process. The precent study, was carried out the shrinkage analysis of shoes injection mold to optimize runner shape based on filling and packing pressure with MoldFlow. Taguchi design and analysis of variance are used to optimize injection mold design.

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사출성형을 이용한 마이크로 채널의 패키징 공정에 관한 연구 (A Study on a In-mold Packaging Process using Injection Molding)

  • 이관희;박덕수;윤재성;유영은;최두선;김선경
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1821-1824
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    • 2008
  • A novel in-mold packaging process has been developed to manufacture devices with closed channels. In this unified process, fabrication of open channels and forming the rigid cover on top of them are sequentially integrated in the same mold. The entire process is comprised of two phases. In the first phase, the open channels are fabricated under an exquisitely controlled temperature and pressure using the conventional micro injection molding technology. In the second phase, the closed channels are fabricated by conducting the injection molding process using the molded structure with the open channels as a mold insert. As a result, the in-mold technology can eliminate the bonding processes such as heating, ultrasonic or chemical processes for cohesion between the channel and the cover, which have been required in conventional methods.

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대형 사출금형의 성형시 발생하는 금형 휨에 관한 연구 (A Study on the Deflection of Large Mold for Injection Molding)

  • 황시현;김철규;심수길;정영득
    • 한국금형공학회:학술대회논문집
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    • 한국금형공학회 2008년도 하계 학술대회
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    • pp.99-102
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    • 2008
  • Large injection molds commonly have molding defects such as flashes and variation of product thickness. In this study, we conducted injection molding CAE analysis to find out the cavity pressure and structural analysis to find out mold deflection as input load conditions injection pressure obtained from injection molding analysis. As the results from CAE analysis, we found which element is the most effective on the mold deflection and we suggested a mold design to minimize the mold deflection.

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사출금형에서 내압에 의한 응력집중 및 크랙 분석 (An Analysis of stress concentration and crack in injection mold by cavity pressure)

  • 최성현;황수진;최성주;류민영
    • 한국금형공학회:학술대회논문집
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    • 한국금형공학회 2008년도 하계 학술대회
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    • pp.159-162
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    • 2008
  • High pressure is involved during injection molding operation specially packing phase. Cracks in the mold are often occurred by high cavity pressure. In this study, structural analysis of mold has been performed using commercial softwares, Abaqus and Ansys, to investigate cause of crack in the injection mold. Structural analysis contains four cases: stress distribution according to the cavity pressure, stress concentration according to the boundary conditions, stress concentration for inter-locking design of mold, and stress concentration for distributed cavity pressure. Through this study it was observed that the locations of stress concentrations were coincident with locations of crack. Robust mold design is being required to withstand high cavity pressure.

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